Product Similar To :
Rodeka™ • Carbide Insert • RNGJ-GDX • Medium Machining
Copy milling insert with eight cutting edges for turbine blade machining.
Material Number5104318
ISO Catalog IDRNGJ1204M0SNGDJXANSI Catalog IDRNGJ1204M0SNGDJX
- P Steel
- M Stainless Steel
- S High-Temp Alloys
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| Material Number | 5104318 |
| ISO Catalog ID | RNGJ1204M0SNGDJX |
| ANSI Catalog ID | RNGJ1204M0SNGDJX |
| Grade | KC725M |
| [D] Insert IC Size | 12 mm |
| [D] Insert IC Size | 0.472 in |
| [S] Insert Thickness | 4.75 mm |
| [S] Insert Thickness | 0.187 in |
| Average Chip Thickness [HM] | 0.088 mm |
| Average Chip Thickness [HM] | 0.0034 in |
| Insert Number of Indexes | 8 |
Workpiece Materials
- Steel
- Stainless Steel
- High-Temp Alloys
Grades
KC725M
Coated carbide grade with an advanced PVD TiAlN coating. KC725M is a high-performance grade for milling steel, stainless steel, and high-temperature alloys. The good thermal shock resistance of the substrate makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.
Features and benefits
- Double-sided design with anti-rotation feature allowing for eight precise indexes.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
At 6,00 Axial Depth of Cut (ap)
| Light | General | Heavy |
At 2,00 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | 0,12 | 0,49 | 0,84 | 0,08 | 0,35 | 0,60 | 0,06 | 0,26 | 0,45 | 0,06 | 0,23 | 0,39 | 0,05 | 0,21 | 0,36 | .E..LDJX |
| .S..GDJX | 0,23 | 0,59 | 0,89 | 0,17 | 0,43 | 0,64 | 0,13 | 0,32 | 0,48 | 0,11 | 0,28 | 0,42 | 0,10 | 0,25 | 0,38 | .S..GDJX |
At 1,30 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
| .E..LDJX | 0,16 | 0,65 | 1,13 | 0,11 | 0,47 | 0,81 | 0,09 | 0,35 | 0,61 | 0,07 | 0,31 | 0,53 | 0,07 | 0,28 | 0,48 | .E..LDJX |
| .S..GDJX | 0,31 | 0,79 | 1,20 | 0,23 | 0,57 | 0,86 | 0,17 | 0,43 | 0,64 | 0,15 | 0,37 | 0,56 | 0,14 | 0,34 | 0,51 | .S..GDJX |
At 0,80 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
| .E..LDJX | 0,23 | 0,98 | 1,71 | 0,17 | 0,71 | 1,22 | 0,13 | 0,53 | 0,91 | 0,11 | 0,46 | 0,79 | 0,10 | 0,42 | 0,72 | .E..LDJX |
| .S..GDJX | 0,47 | 1,19 | 1,81 | 0,34 | 0,86 | 1,29 | 0,25 | 0,64 | 0,96 | 0,22 | 0,56 | 0,83 | 0,20 | 0,51 | 0,76 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
| .E..LDJX | 0,19 | 0,79 | 1,36 | 0,14 | 0,57 | 0,98 | 0,10 | 0,42 | 0,73 | 0,09 | 0,37 | 0,63 | 0,08 | 0,34 | 0,58 | .E..LDJX |
| .S..GDJX | 0,38 | 0,95 | 1,44 | 0,27 | 0,69 | 1,03 | 0,20 | 0,51 | 0,77 | 0,18 | 0,45 | 0,67 | 0,16 | 0,41 | 0,61 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | 0,19 | 0,79 | 1,36 | 0,14 | 0,57 | 0,98 | 0,10 | 0,42 | 0,73 | 0,09 | 0,37 | 0,63 | 0,08 | 0,34 | 0,58 | .E..LDJX |
| .S..GDJX | 0,38 | 0,95 | 1,44 | 0,27 | 0,69 | 1,03 | 0,20 | 0,51 | 0,77 | 0,18 | 0,45 | 0,67 | 0,16 | 0,41 | 0,61 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | 0,23 | 0,98 | 1,71 | 0,17 | 0,71 | 1,22 | 0,13 | 0,53 | 0,91 | 0,11 | 0,46 | 0,79 | 0,10 | 0,42 | 0,72 | .E..LDJX |
| .S..GDJX | 0,47 | 1,19 | 1,81 | 0,34 | 0,86 | 1,29 | 0,25 | 0,64 | 0,96 | 0,22 | 0,56 | 0,83 | 0,20 | 0,51 | 0,76 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | 0,12 | 0,49 | 0,84 | 0,08 | 0,35 | 0,60 | 0,06 | 0,26 | 0,45 | 0,06 | 0,23 | 0,39 | 0,05 | 0,21 | 0,36 | .E..LDJX |
| .S..GDJX | 0,23 | 0,59 | 0,89 | 0,17 | 0,43 | 0,64 | 0,13 | 0,32 | 0,48 | 0,11 | 0,28 | 0,42 | 0,10 | 0,25 | 0,38 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | 0,16 | 0,65 | 1,13 | 0,11 | 0,47 | 0,81 | 0,09 | 0,35 | 0,61 | 0,07 | 0,31 | 0,53 | 0,07 | 0,28 | 0,48 | .E..LDJX |
| .S..GDJX | 0,31 | 0,79 | 1,20 | 0,23 | 0,57 | 0,86 | 0,17 | 0,43 | 0,64 | 0,15 | 0,37 | 0,56 | 0,14 | 0,34 | 0,51 | .S..GDJX |
| Light | General | Heavy |
At .240 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .005 | .019 | .034 | .003 | .014 | .024 | .003 | .011 | .018 | .002 | .009 | .016 | .002 | .008 | .014 | .E..LDJX |
| .S..GDJX | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..GDJX |
At .080 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .006 | .026 | .045 | .004 | .019 | .032 | .003 | .014 | .024 | .003 | .012 | .021 | .003 | .011 | .019 | .E..LDJX |
| .S..GDJX | .012 | .031 | .047 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..GDJX |
At .050 Axial Depth of Cut (ap)
| Light | General | Heavy |
At .030 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .007 | .032 | .055 | .005 | .023 | .039 | .004 | .017 | .029 | .004 | .015 | .026 | .003 | .014 | .023 | .E..LDJX |
| .S..GDJX | .015 | .038 | .057 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .009 | .040 | .070 | .007 | .029 | .050 | .005 | .022 | .037 | .004 | .019 | .032 | .004 | .017 | .030 | .E..LDJX |
| .S..GDJX | .019 | .048 | .073 | .014 | .034 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..GDJX |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .006 | .026 | .045 | .004 | .019 | .032 | .003 | .014 | .024 | .003 | .012 | .021 | .003 | .011 | .019 | .E..LDJX |
| .S..GDJX | .012 | .031 | .047 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .007 | .032 | .055 | .005 | .023 | .039 | .004 | .017 | .029 | .004 | .015 | .026 | .003 | .014 | .023 | .E..LDJX |
| .S..GDJX | .015 | .038 | .057 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .009 | .040 | .070 | .007 | .029 | .050 | .005 | .022 | .037 | .004 | .019 | .032 | .004 | .017 | .030 | .E..LDJX |
| .S..GDJX | .019 | .048 | .073 | .014 | .034 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .005 | .019 | .034 | .003 | .014 | .024 | .003 | .011 | .018 | .002 | .009 | .016 | .002 | .008 | .014 | .E..LDJX |
| .S..GDJX | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..GDJX |
Speeds
Recommended Starting Speeds [m/min]
| Material Group | KC522M | KC725M | KCMP30 | |||||||
| P | 1 | 395 | 345 | 325 | 315 | 275 | 255 | 545 | 475 | 440 |
| 2 | 330 | 290 | 240 | 260 | 230 | 195 | 335 | 305 | 275 | |
| 3 | 305 | 255 | 215 | 240 | 205 | 170 | 305 | 275 | 250 | |
| 4 | 270 | 225 | 180 | 215 | 180 | 145 | 225 | 210 | 190 | |
| 5 | 225 | 200 | 180 | 180 | 160 | 145 | 310 | 275 | 255 | |
| 6 | 200 | 150 | 120 | 160 | 120 | 95 | 190 | 165 | – | |
| M | 1 | 245 | 215 | 200 | 205 | 180 | 165 | 250 | 220 | 190 |
| 2 | 225 | 190 | 160 | 185 | 160 | 130 | 225 | 195 | 170 | |
| 3 | 170 | 145 | 115 | 140 | 120 | 95 | 175 | 160 | 140 | |
| K | 1 | 275 | 250 | 220 | – | – | – | – | – | – |
| 2 | 215 | 195 | 180 | – | – | – | – | – | – | |
| 3 | 180 | 160 | 145 | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 |
| 2 | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | |
| 3 | 60 | 50 | 35 | 55 | 45 | 30 | 55 | 45 | 30 | |
| 4 | 85 | 60 | 45 | 75 | 55 | 35 | 75 | 55 | 35 | |
| H | 1 | 145 | 110 | 85 | – | – | – | – | – | – |
| Material Group | KC522M | KC725M | KCMP30 | |||||||
| P | 1 | 395 | 345 | 325 | 315 | 275 | 255 | 545 | 475 | 440 |
| 2 | 330 | 290 | 240 | 260 | 230 | 195 | 335 | 305 | 275 | |
| 3 | 305 | 255 | 215 | 240 | 205 | 170 | 305 | 275 | 250 | |
| 4 | 270 | 225 | 180 | 215 | 180 | 145 | 225 | 210 | 190 | |
| 5 | 225 | 200 | 180 | 180 | 160 | 145 | 310 | 275 | 255 | |
| 6 | 200 | 150 | 120 | 160 | 120 | 95 | 190 | 165 | – | |
| M | 1 | 245 | 215 | 200 | 205 | 180 | 165 | 250 | 220 | 190 |
| 2 | 225 | 190 | 160 | 185 | 160 | 130 | 225 | 195 | 170 | |
| 3 | 170 | 145 | 115 | 140 | 120 | 95 | 175 | 160 | 140 | |
| K | 1 | 275 | 250 | 220 | – | – | – | – | – | – |
| 2 | 215 | 195 | 180 | – | – | – | – | – | – | |
| 3 | 180 | 160 | 145 | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 |
| 2 | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | |
| 3 | 60 | 50 | 35 | 55 | 45 | 30 | 55 | 45 | 30 | |
| 4 | 85 | 60 | 45 | 75 | 55 | 35 | 75 | 55 | 35 | |
| H | 1 | 145 | 110 | 85 | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
| Material Group | KC522M | KC725M | KCMP30 | |||||||
| P | 1 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 |
| 2 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | |
| 3 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | |
| 4 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | |
| 5 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | |
| 6 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | – | |
| M | 1 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 |
| 2 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | |
| 3 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | |
| K | 1 | 900 | 820 | 720 | – | – | – | – | – | – |
| 2 | 710 | 640 | 590 | – | – | – | – | – | – | |
| 3 | 590 | 530 | 480 | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 |
| 2 | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 | |
| 3 | 200 | 160 | 110 | 180 | 140 | 100 | 180 | 140 | 100 | |
| 4 | 280 | 200 | 140 | 240 | 180 | 120 | 240 | 180 | 120 | |
| H | 1 | 470 | 360 | 280 | – | – | – | – | – | – |
| Material Group | KC522M | KC725M | KCMP30 | |||||||
| P | 1 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 |
| 2 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | |
| 3 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | |
| 4 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | |
| 5 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | |
| 6 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | – | |
| M | 1 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 |
| 2 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | |
| 3 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | |
| K | 1 | 900 | 820 | 720 | – | – | – | – | – | – |
| 2 | 710 | 640 | 590 | – | – | – | – | – | – | |
| 3 | 590 | 530 | 480 | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 |
| 2 | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 | |
| 3 | 200 | 160 | 110 | 180 | 140 | 100 | 180 | 140 | 100 | |
| 4 | 280 | 200 | 140 | 240 | 180 | 120 | 240 | 180 | 120 | |
| H | 1 | 470 | 360 | 280 | – | – | – | – | – | – |
Insert Selection
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear | toughness | ||||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| P3–P4 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC522M |
| P5–P6 | .E..LDJX | KC725M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| M1–M2 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC522M |
| M3 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| S3 | .E..LDJX | KC725M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| S4 | .E..LDJX | KC522M | .S..GDJX | KC522M | .S..GDJX | KC725M |
| H1 | – | – | – | – | – | – |
| Material Group | Light | General | Heavy | |||
| (Light geometry) | (Strong geometry) | |||||
| wear | toughness | |||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| P3–P4 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC522M |
| P5–P6 | .E..LDJX | KC725M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| M1–M2 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC522M |
| M3 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| S3 | .E..LDJX | KC725M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| S4 | .E..LDJX | KC522M | .S..GDJX | KC522M | .S..GDJX | KC725M |
| H1 | – | – | – | – | – | – |
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