Product Similar To :
Rodeka™ • Carbide Insert • RNGJ-GDX • Medium Machining
Copy milling insert with eight cutting edges for turbine blade machining.
Material Number5104319
ISO Catalog IDRNGJ1204M0SNGDXANSI Catalog IDRNGJ1204M0SNGDX
- P Steel
- M Stainless Steel
- S High-Temp Alloys
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| Material Number | 5104319 |
| ISO Catalog ID | RNGJ1204M0SNGDX |
| ANSI Catalog ID | RNGJ1204M0SNGDX |
| Grade | KCMP30 |
| [D] Insert IC Size | 12 mm |
| [D] Insert IC Size | 0.472 in |
| [S] Insert Thickness | 4.75 mm |
| [S] Insert Thickness | 0.187 in |
| Average Chip Thickness [HM] | 0.088 mm |
| Average Chip Thickness [HM] | 0.0034 in |
| Insert Number of Indexes | 8 |
Workpiece Materials
- Steel
- Stainless Steel
- High-Temp Alloys
Grades
KCMP30
A multilayered TiN-TiCN-Al2O3-CVD-coated carbide grade with advanced Beyond™ post-coat treatment and a very tough substrate. KCMP30 has a wide application area in general and rough milling of steels. It performs best dry but can also be used wet.
Features and benefits
- Double-sided design with anti-rotation feature allowing for eight precise indexes.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
At 6,00 Axial Depth of Cut (ap)
| Light | General | Heavy |
At 2,00 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | 0,12 | 0,49 | 0,84 | 0,08 | 0,35 | 0,60 | 0,06 | 0,26 | 0,45 | 0,06 | 0,23 | 0,39 | 0,05 | 0,21 | 0,36 | .E..LDJX |
| .S..GDJX | 0,23 | 0,59 | 0,89 | 0,17 | 0,43 | 0,64 | 0,13 | 0,32 | 0,48 | 0,11 | 0,28 | 0,42 | 0,10 | 0,25 | 0,38 | .S..GDJX |
At 1,30 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
| .E..LDJX | 0,16 | 0,65 | 1,13 | 0,11 | 0,47 | 0,81 | 0,09 | 0,35 | 0,61 | 0,07 | 0,31 | 0,53 | 0,07 | 0,28 | 0,48 | .E..LDJX |
| .S..GDJX | 0,31 | 0,79 | 1,20 | 0,23 | 0,57 | 0,86 | 0,17 | 0,43 | 0,64 | 0,15 | 0,37 | 0,56 | 0,14 | 0,34 | 0,51 | .S..GDJX |
At 0,80 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
| .E..LDJX | 0,23 | 0,98 | 1,71 | 0,17 | 0,71 | 1,22 | 0,13 | 0,53 | 0,91 | 0,11 | 0,46 | 0,79 | 0,10 | 0,42 | 0,72 | .E..LDJX |
| .S..GDJX | 0,47 | 1,19 | 1,81 | 0,34 | 0,86 | 1,29 | 0,25 | 0,64 | 0,96 | 0,22 | 0,56 | 0,83 | 0,20 | 0,51 | 0,76 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
| .E..LDJX | 0,19 | 0,79 | 1,36 | 0,14 | 0,57 | 0,98 | 0,10 | 0,42 | 0,73 | 0,09 | 0,37 | 0,63 | 0,08 | 0,34 | 0,58 | .E..LDJX |
| .S..GDJX | 0,38 | 0,95 | 1,44 | 0,27 | 0,69 | 1,03 | 0,20 | 0,51 | 0,77 | 0,18 | 0,45 | 0,67 | 0,16 | 0,41 | 0,61 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | 0,19 | 0,79 | 1,36 | 0,14 | 0,57 | 0,98 | 0,10 | 0,42 | 0,73 | 0,09 | 0,37 | 0,63 | 0,08 | 0,34 | 0,58 | .E..LDJX |
| .S..GDJX | 0,38 | 0,95 | 1,44 | 0,27 | 0,69 | 1,03 | 0,20 | 0,51 | 0,77 | 0,18 | 0,45 | 0,67 | 0,16 | 0,41 | 0,61 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | 0,23 | 0,98 | 1,71 | 0,17 | 0,71 | 1,22 | 0,13 | 0,53 | 0,91 | 0,11 | 0,46 | 0,79 | 0,10 | 0,42 | 0,72 | .E..LDJX |
| .S..GDJX | 0,47 | 1,19 | 1,81 | 0,34 | 0,86 | 1,29 | 0,25 | 0,64 | 0,96 | 0,22 | 0,56 | 0,83 | 0,20 | 0,51 | 0,76 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | 0,12 | 0,49 | 0,84 | 0,08 | 0,35 | 0,60 | 0,06 | 0,26 | 0,45 | 0,06 | 0,23 | 0,39 | 0,05 | 0,21 | 0,36 | .E..LDJX |
| .S..GDJX | 0,23 | 0,59 | 0,89 | 0,17 | 0,43 | 0,64 | 0,13 | 0,32 | 0,48 | 0,11 | 0,28 | 0,42 | 0,10 | 0,25 | 0,38 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | 0,16 | 0,65 | 1,13 | 0,11 | 0,47 | 0,81 | 0,09 | 0,35 | 0,61 | 0,07 | 0,31 | 0,53 | 0,07 | 0,28 | 0,48 | .E..LDJX |
| .S..GDJX | 0,31 | 0,79 | 1,20 | 0,23 | 0,57 | 0,86 | 0,17 | 0,43 | 0,64 | 0,15 | 0,37 | 0,56 | 0,14 | 0,34 | 0,51 | .S..GDJX |
| Light | General | Heavy |
At .240 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .005 | .019 | .034 | .003 | .014 | .024 | .003 | .011 | .018 | .002 | .009 | .016 | .002 | .008 | .014 | .E..LDJX |
| .S..GDJX | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..GDJX |
At .080 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .006 | .026 | .045 | .004 | .019 | .032 | .003 | .014 | .024 | .003 | .012 | .021 | .003 | .011 | .019 | .E..LDJX |
| .S..GDJX | .012 | .031 | .047 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..GDJX |
At .050 Axial Depth of Cut (ap)
| Light | General | Heavy |
At .030 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .007 | .032 | .055 | .005 | .023 | .039 | .004 | .017 | .029 | .004 | .015 | .026 | .003 | .014 | .023 | .E..LDJX |
| .S..GDJX | .015 | .038 | .057 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .009 | .040 | .070 | .007 | .029 | .050 | .005 | .022 | .037 | .004 | .019 | .032 | .004 | .017 | .030 | .E..LDJX |
| .S..GDJX | .019 | .048 | .073 | .014 | .034 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..GDJX |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .006 | .026 | .045 | .004 | .019 | .032 | .003 | .014 | .024 | .003 | .012 | .021 | .003 | .011 | .019 | .E..LDJX |
| .S..GDJX | .012 | .031 | .047 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .007 | .032 | .055 | .005 | .023 | .039 | .004 | .017 | .029 | .004 | .015 | .026 | .003 | .014 | .023 | .E..LDJX |
| .S..GDJX | .015 | .038 | .057 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .009 | .040 | .070 | .007 | .029 | .050 | .005 | .022 | .037 | .004 | .019 | .032 | .004 | .017 | .030 | .E..LDJX |
| .S..GDJX | .019 | .048 | .073 | .014 | .034 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..GDJX |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LDJX | .005 | .019 | .034 | .003 | .014 | .024 | .003 | .011 | .018 | .002 | .009 | .016 | .002 | .008 | .014 | .E..LDJX |
| .S..GDJX | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..GDJX |
Speeds
Recommended Starting Speeds [m/min]
| Material Group | KC522M | KC725M | KCMP30 | |||||||
| P | 1 | 395 | 345 | 325 | 315 | 275 | 255 | 545 | 475 | 440 |
| 2 | 330 | 290 | 240 | 260 | 230 | 195 | 335 | 305 | 275 | |
| 3 | 305 | 255 | 215 | 240 | 205 | 170 | 305 | 275 | 250 | |
| 4 | 270 | 225 | 180 | 215 | 180 | 145 | 225 | 210 | 190 | |
| 5 | 225 | 200 | 180 | 180 | 160 | 145 | 310 | 275 | 255 | |
| 6 | 200 | 150 | 120 | 160 | 120 | 95 | 190 | 165 | – | |
| M | 1 | 245 | 215 | 200 | 205 | 180 | 165 | 250 | 220 | 190 |
| 2 | 225 | 190 | 160 | 185 | 160 | 130 | 225 | 195 | 170 | |
| 3 | 170 | 145 | 115 | 140 | 120 | 95 | 175 | 160 | 140 | |
| K | 1 | 275 | 250 | 220 | – | – | – | – | – | – |
| 2 | 215 | 195 | 180 | – | – | – | – | – | – | |
| 3 | 180 | 160 | 145 | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 |
| 2 | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | |
| 3 | 60 | 50 | 35 | 55 | 45 | 30 | 55 | 45 | 30 | |
| 4 | 85 | 60 | 45 | 75 | 55 | 35 | 75 | 55 | 35 | |
| H | 1 | 145 | 110 | 85 | – | – | – | – | – | – |
| Material Group | KC522M | KC725M | KCMP30 | |||||||
| P | 1 | 395 | 345 | 325 | 315 | 275 | 255 | 545 | 475 | 440 |
| 2 | 330 | 290 | 240 | 260 | 230 | 195 | 335 | 305 | 275 | |
| 3 | 305 | 255 | 215 | 240 | 205 | 170 | 305 | 275 | 250 | |
| 4 | 270 | 225 | 180 | 215 | 180 | 145 | 225 | 210 | 190 | |
| 5 | 225 | 200 | 180 | 180 | 160 | 145 | 310 | 275 | 255 | |
| 6 | 200 | 150 | 120 | 160 | 120 | 95 | 190 | 165 | – | |
| M | 1 | 245 | 215 | 200 | 205 | 180 | 165 | 250 | 220 | 190 |
| 2 | 225 | 190 | 160 | 185 | 160 | 130 | 225 | 195 | 170 | |
| 3 | 170 | 145 | 115 | 140 | 120 | 95 | 175 | 160 | 140 | |
| K | 1 | 275 | 250 | 220 | – | – | – | – | – | – |
| 2 | 215 | 195 | 180 | – | – | – | – | – | – | |
| 3 | 180 | 160 | 145 | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 |
| 2 | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | |
| 3 | 60 | 50 | 35 | 55 | 45 | 30 | 55 | 45 | 30 | |
| 4 | 85 | 60 | 45 | 75 | 55 | 35 | 75 | 55 | 35 | |
| H | 1 | 145 | 110 | 85 | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
| Material Group | KC522M | KC725M | KCMP30 | |||||||
| P | 1 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 |
| 2 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | |
| 3 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | |
| 4 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | |
| 5 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | |
| 6 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | – | |
| M | 1 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 |
| 2 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | |
| 3 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | |
| K | 1 | 900 | 820 | 720 | – | – | – | – | – | – |
| 2 | 710 | 640 | 590 | – | – | – | – | – | – | |
| 3 | 590 | 530 | 480 | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 |
| 2 | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 | |
| 3 | 200 | 160 | 110 | 180 | 140 | 100 | 180 | 140 | 100 | |
| 4 | 280 | 200 | 140 | 240 | 180 | 120 | 240 | 180 | 120 | |
| H | 1 | 470 | 360 | 280 | – | – | – | – | – | – |
| Material Group | KC522M | KC725M | KCMP30 | |||||||
| P | 1 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 |
| 2 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | |
| 3 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | |
| 4 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | |
| 5 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | |
| 6 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | – | |
| M | 1 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 |
| 2 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | |
| 3 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | |
| K | 1 | 900 | 820 | 720 | – | – | – | – | – | – |
| 2 | 710 | 640 | 590 | – | – | – | – | – | – | |
| 3 | 590 | 530 | 480 | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 |
| 2 | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 | |
| 3 | 200 | 160 | 110 | 180 | 140 | 100 | 180 | 140 | 100 | |
| 4 | 280 | 200 | 140 | 240 | 180 | 120 | 240 | 180 | 120 | |
| H | 1 | 470 | 360 | 280 | – | – | – | – | – | – |
Insert Selection
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear | toughness | ||||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| P3–P4 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC522M |
| P5–P6 | .E..LDJX | KC725M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| M1–M2 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC522M |
| M3 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| S3 | .E..LDJX | KC725M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| S4 | .E..LDJX | KC522M | .S..GDJX | KC522M | .S..GDJX | KC725M |
| H1 | – | – | – | – | – | – |
| Material Group | Light | General | Heavy | |||
| (Light geometry) | (Strong geometry) | |||||
| wear | toughness | |||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| P3–P4 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC522M |
| P5–P6 | .E..LDJX | KC725M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| M1–M2 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC522M |
| M3 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .E..LDJX | KC522M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| S3 | .E..LDJX | KC725M | .E..LDJX | KC725M | .S..GDJX | KC725M |
| S4 | .E..LDJX | KC522M | .S..GDJX | KC522M | .S..GDJX | KC725M |
| H1 | – | – | – | – | – | – |
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