Spiral Circular
Slotting: Shoulder
Face Milling
Helical Milling
Ramping: Blank
Pocketing
Counter Boring
Plunge Milling: Ball Nose
Inclined Square End MillDownloaded file will be available after import in the {{cadTool}} tool library.
| Material Number | 6025661 |
| ISO Catalog ID | 7792VXE16-A125Z11R |
| ANSI Catalog ID | 7792VXE16-A125Z11R |
| [D1MAX] Maximum Cutting Diameter | 125 mm |
| [D1MAX] Maximum Cutting Diameter | 4.9213 in |
| [D1] Effective Cutting Diameter | 100.928 mm |
| [D1] Effective Cutting Diameter | 3.9735 in |
| [D] Adapter / Shank / Bore Diameter | 40.012 mm |
| [D] Adapter / Shank / Bore Diameter | 1.5753 in |
| [D6] Hub Diameter | 80 mm |
| [D6] Hub Diameter | 3.1496 in |
| [L] Overall Length | 63 mm |
| [L] Overall Length | 2.4803 in |
| [AP1MAX] 1st Maximum Cutting Depth | 3.5 mm |
| [AP1MAX] 1st Maximum Cutting Depth | 0.1378 in |
| [Z] Number of Flutes | 11 |
Spiral CircularSlotting: ShoulderFace MillingHelical MillingRamping: BlankPocketingCounter BoringPlunge Milling: Ball NoseInclined Square End MillCreate Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
| 7792 Series • IC16 • Recommended Starting Feeds [mm/th] | |||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||
| DOC | 30% | 40–100% | |||||
| (mm) | L | M | H | L | M | H | |
| .S..D | 3,5 | 0,21 | 0,52 | 0,83 | 0,19 | 0,47 | 0,76 |
| .S..D | 2,5 | 0,24 | 0,61 | 0,97 | 0,22 | 0,55 | 0,89 |
| .S..D | 2 | 0,27 | 0,67 | 1,08 | 0,25 | 0,62 | 0,99 |
| .E..D41 | 3,5 | 0,14 | 0,46 | 0,76 | 0,13 | 0,42 | 0,70 |
| .E..D41 | 2,5 | 0,17 | 0,54 | 0,89 | 0,15 | 0,49 | 0,82 |
| .E..D41 | 2 | 0,19 | 0,60 | 0,99 | 0,17 | 0,55 | 0,91 |
| .E..M41 | 2,7 | 0,14 | 0,46 | 0,76 | 0,13 | 0,42 | 0,70 |
| .E..M41 | 2 | 0,19 | 0,60 | 0,99 | 0,17 | 0,55 | 0,91 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||
| 7792 Series • IC16 • Recommended Starting Feeds for Plunging [mm/th] | ||||
| Insert Geometry |  | Programmed Feed per Tooth (fz) | ||
| L | M | H | ||
| .S..D | 0,10 | 0,25 | 0,41 | |
| .E..D41 | 0,07 | 0,23 | 0,38 | |
| .E..M41 | 0,07 | 0,23 | 0,38 | |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | ||||
| 7792 Series • IC16 • Recommended Starting Feeds [IPT] | |||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||
| DOC | 30% | 40–100% | |||||
| (Inch) | L | M | H | L | M | H | |
| .S..D | 0.14 | 0.008 | 0.020 | 0.032 | 0.007 | 0.019 | 0.030 |
| .S..D | 0.1 | 0.009 | 0.024 | 0.038 | 0.009 | 0.022 | 0.035 |
| .S..D | 0.08 | 0.011 | 0.026 | 0.042 | 0.010 | 0.024 | 0.039 |
| .E..D41 | 0.14 | 0.006 | 0.018 | 0.030 | 0.005 | 0.017 | 0.028 |
| .E..D41 | 0.1 | 0.007 | 0.021 | 0.036 | 0.006 | 0.019 | 0.032 |
| .E..D41 | 0.08 | 0.007 | 0.024 | 0.039 | 0.007 | 0.022 | 0.036 |
| .E..M41 | 0.107 | 0.006 | 0.018 | 0.030 | 0.005 | 0.017 | 0.028 |
| .E..M41 | 0.08 | 0.007 | 0.024 | 0.039 | 0.007 | 0.022 | 0.036 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||
| 7792 Series • IC16 • Recommended Starting Feeds for Plunging [IPT] | ||||
| Insert Geometry | | Programmed Feed per Tooth (fz) | ||
| L | M | H | ||
| .S..D | 0.004 | 0.010 | 0.016 | |
| .E..D41 | 0.003 | 0.009 | 0.015 | |
| .E..M41 | 0.003 | 0.009 | 0.015 | |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | ||||
| 7792 Series IC16 • Recommended Starting Speed [m/min] | |||||||||||||||||||||||||
| Grade | KC522M | KCPK30 | KCPM40 | KCSM40 | SC6525 | SP6519 | X400 | X500 | |||||||||||||||||
| Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||||
| Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
| P | 1 | 330 | 285 | 270 | 455 | 395 | 370 | 295 | 260 | 245 | 350 | 320 | 300 | 371 | 254 | 142 | 295 | 215 | 130 | 260 | 190 | 120 | 270 | 200 | 130 |
| 2 | 275 | 240 | 200 | 280 | 255 | 230 | 250 | 215 | 180 | 300 | 270 | 220 | 325 | 225 | 121 | 260 | 190 | 115 | 230 | 170 | 105 | 240 | 280 | 115 | |
| 3 | 255 | 215 | 175 | 255 | 230 | 205 | 230 | 195 | 160 | 280 | 240 | 195 | 292 | 200 | 104 | 230 | 165 | 100 | 200 | 150 | 95 | 210 | 155 | 100 | |
| 4 | 225 | 185 | 150 | 225 | 185 | 160 | 205 | 170 | 135 | 240 | 205 | 165 | 208 | 145 | 79 | 175 | 125 | 75 | 150 | 110 | 70 | 160 | 120 | 75 | |
| 5 | 185 | 170 | 150 | 190 | 170 | 150 | 170 | 155 | 135 | 200 | 180 | 160 | 158 | 120 | 79 | 140 | 105 | 70 | – | – | – | 130 | 100 | 70 | |
| 6 | 165 | 125 | 100 | 160 | 135 | 110 | 150 | 115 | 90 | 180 | 140 | 100 | 142 | 100 | 58 | 120 | 85 | 50 | – | – | – | 110 | 80 | 50 | |
| M | 1 | 205 | 180 | 165 | 205 | 185 | 155 | 195 | 170 | 155 | 260 | 210 | 185 | 192 | 154 | 121 | 270 | 195 | 115 | – | – | – | 250 | 185 | 115 |
| 2 | 185 | 160 | 130 | 185 | 160 | 140 | 175 | 150 | 125 | 235 | 180 | 145 | 258 | 183 | 108 | 235 | 170 | 105 | – | – | – | 220 | 160 | 100 | |
| 3 | 140 | 120 | 95 | 145 | 130 | 115 | 130 | 115 | 90 | 175 | 145 | 110 | 208 | 150 | 92 | 195 | 140 | 85 | – | – | – | 180 | 130 | 80 | |
| K | 1 | 230 | 205 | 185 | 295 | 265 | 240 | – | – | – | – | – | – | 392 | 271 | 146 | – | – | – | – | – | – | – | – | – |
| 2 | 180 | 160 | 150 | 235 | 210 | 190 | – | – | – | – | – | – | 304 | 208 | 117 | – | – | – | – | – | – | – | – | – | |
| 3 | 150 | 135 | 120 | 195 | 175 | 160 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 40 | 35 | 25 | – | – | – | 40 | 35 | 30 | 50 | 40 | 25 | – | – | – | 55 | 40 | 20 | – | – | – | 45 | 35 | 25 |
| 2 | 40 | 35 | 25 | – | – | – | 40 | 35 | 30 | 55 | 40 | 25 | – | – | – | 45 | 35 | 20 | – | – | – | 45 | 30 | 20 | |
| 3 | 50 | 40 | 25 | – | – | – | 50 | 40 | 30 | 65 | 45 | 30 | – | – | – | 55 | 40 | 25 | – | – | – | 50 | 40 | 25 | |
| 4 | 50 | 45 | 35 | 50 | 45 | 35 | 55 | 50 | 35 | 75 | 60 | 40 | – | – | – | 80 | 55 | 35 | – | – | – | 60 | 50 | 35 | |
| H | 1 | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 95 | 70 | 45 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 80 | 60 | 35 | – | – | – | |
| Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||||||||
| 7792 Series IC16 • Recommended Starting Speed [SFM] | |||||||||||||||||||||||||
| Grade | KC522M | KCPK30 | KCPM40 | KCSM40 | SC6525 | SP6519 | X400 | X500 | |||||||||||||||||
| Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||||
| Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
| P | 1 | 1085 | 935 | 885 | 1495 | 1295 | 1215 | 970 | 855 | 805 | 1150 | 1050 | 985 | 1217 | 833 | 458 | 970 | 705 | 425 | 855 | 625 | 395 | 885 | 655 | 425 |
| 2 | 900 | 785 | 655 | 920 | 835 | 755 | 820 | 705 | 590 | 985 | 885 | 720 | 1067 | 742 | 396 | 855 | 625 | 375 | 755 | 560 | 345 | 785 | 920 | 375 | |
| 3 | 835 | 705 | 575 | 835 | 755 | 675 | 755 | 640 | 525 | 920 | 785 | 640 | 950 | 654 | 346 | 755 | 540 | 330 | 655 | 490 | 310 | 690 | 510 | 330 | |
| 4 | 740 | 605 | 490 | 740 | 605 | 525 | 675 | 560 | 445 | 785 | 675 | 540 | 692 | 475 | 258 | 575 | 410 | 245 | 490 | 360 | 230 | 525 | 395 | 245 | |
| 5 | 605 | 560 | 490 | 625 | 560 | 490 | 560 | 510 | 445 | 655 | 590 | 525 | 525 | 396 | 258 | 460 | 345 | 230 | – | – | – | 425 | 330 | 230 | |
| 6 | 540 | 410 | 330 | 525 | 445 | 360 | 490 | 375 | 295 | 590 | 460 | 330 | 458 | 329 | 196 | 395 | 280 | 165 | – | – | – | 360 | 260 | 165 | |
| M | 1 | 675 | 590 | 540 | 675 | 605 | 510 | 640 | 560 | 510 | 855 | 690 | 605 | 625 | 508 | 396 | 885 | 640 | 375 | – | – | – | 820 | 605 | 375 |
| 2 | 605 | 525 | 425 | 605 | 525 | 460 | 575 | 490 | 410 | 770 | 590 | 475 | 854 | 604 | 358 | 770 | 560 | 345 | – | – | – | 720 | 525 | 330 | |
| 3 | 460 | 395 | 310 | 475 | 425 | 375 | 425 | 375 | 295 | 575 | 475 | 360 | 692 | 492 | 296 | 640 | 460 | 280 | – | – | – | 590 | 425 | 260 | |
| K | 1 | 755 | 675 | 605 | 970 | 870 | 785 | – | – | – | – | – | – | 1279 | 883 | 475 | – | – | – | – | – | – | – | – | – |
| 2 | 590 | 525 | 490 | 770 | 690 | 625 | – | – | – | – | – | – | 1000 | 692 | 375 | – | – | – | – | – | – | – | – | – | |
| 3 | 490 | 445 | 395 | 640 | 575 | 525 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 130 | 115 | 80 | – | – | – | 130 | 115 | 100 | 165 | 130 | 80 | – | – | – | 180 | 130 | 65 | – | – | – | 150 | 115 | 80 |
| 2 | 130 | 115 | 80 | – | – | – | 130 | 115 | 100 | 180 | 130 | 80 | – | – | – | 150 | 115 | 65 | – | – | – | 150 | 100 | 65 | |
| 3 | 165 | 130 | 80 | – | – | – | 165 | 130 | 100 | 215 | 150 | 100 | – | – | – | 180 | 130 | 80 | – | – | – | 165 | 130 | 80 | |
| 4 | 165 | 150 | 115 | 165 | 150 | 115 | 180 | 165 | 115 | 245 | 195 | 130 | – | – | – | 260 | 180 | 115 | – | – | – | 195 | 165 | 115 | |
| H | 1 | 395 | 295 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 310 | 230 | 150 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 260 | 195 | 115 | – | – | – | |
| Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||||||||
| 7792 Series IC16 • Ramping Application Data • Curved Edges • Metric | |||||
| D1 max | ramping angle (°) | ae max plunging [mm] | Flat D1 [mm] | DH min [mm] - (min hole diameter) | DH max [mm] - (max hole diameter) |
| 40 | 2.55° | 13 | 16,3 | 50 | 78 |
| 50 | 1.36° | 13 | 26,1 | 70 | 98 |
| 52 | 1.24° | 13 | 28 | 74 | 102 |
| 63 | 0.86° | 13 | 39 | 96 | 124 |
| 66 | 0.8° | 13 | 41,9 | 102 | 130 |
| 80 | 0.58° | 13 | 55,9 | 130 | 158 |
| 100 | 0.42° | 13 | 75,9 | 170 | 198 |
| 125 | 0.32° | 13 | 100,9 | 220 | 248 |
| 160 | 0.23° | 13 | 135,8 | 290 | 318 |
| NOTE: Maximum ramp angle decreases as nose radius increases. | |||||
| 7792 Series IC16 • Ramping Application Data • Straight-Edged Inserts • Metric | |||||
| D1 max | ramping angle (°) | ae max plunging [mm] | Flat D1 [mm] | DH min [mm] - (min hole diameter) | DH max [mm] - (max hole diameter) |
| 40 | 3.7° | 12,3 | 17,85 | 50 | 78 |
| 50 | 2.25° | 12,3 | 27,72 | 70 | 98 |
| 52 | 1.65° | 12,3 | 29,82 | 74 | 102 |
| 63 | 1.4° | 12,3 | 40,8 | 96 | 124 |
| 66 | 1.3° | 12,3 | 43,7 | 102 | 130 |
| 80 | 0.8° | 12,3 | 57,7 | 130 | 158 |
| 100 | 0.65° | 12,3 | 77,53 | 170 | 198 |
| 125 | 0.5° | 12,3 | 102,5 | 220 | 248 |
| 160 | 0.27° | 12,3 | 137,46 | 290 | 318 |
| NOTE: Maximum ramp angle decreases as nose radius increases. | |||||
| 7792 Series IC16 • Programing Data • Curved Edges • Metric [mm] | |||
| IC | Corner Radius | R | L |
| 06 | 0,8 | 1,37 | 0,4 |
| 09 | 0,8 | 2,01 | 0,73 |
| 1,2 | 2,27 | 0,67 | |
| 12 | 0,8 | 2,5 | 1,02 |
| 1,2 | 2,73 | 0,97 | |
| 16 | 1,2 | 4,18 | 1,46 |
| 7792 Series IC16 • Programing Data • Straight-Edged Inserts • Metric [mm] | |||
| IC | Corner Radius | R | L |
| 06 | 0,8 | 1,46 | 0,529 |
| 09 | 0,8 | 2,13 | 1,025 |
| 1,2 | 2,25 | 0,95 | |
| 12 | 0,8 | 2,46 | 1,33 |
| 1,2 | 2,79 | 1,27 | |
| 2 | 3,42 | 1,13 | |
| 16 | 1,2 | 3,56 | 1,82 |
| CNC Program • Corner Radius Definition The use of common CAD/CAM systems requires a round insert dimension to be known for cavity machining. For finish pass applications: Wiper facet for finishing use max. feed 0,8mm. | |||
| 7792 Series IC16 • Ramping Application Data • Straight-Edged Inserts • Inch | |||||
| D1 max | ramping angle (°) | ae max plunging [Inch] | Flat D1 [Inch] | DH min [Inch] - (min hole diameter) | DH max [Inch] - (max hole diameter) |
| 1.5 | 4.53° | 0.484 | 0.628 | 1.818 | 2.921 |
| 2.0 | 2.44° | 0.484 | 1.122 | 2.818 | 3.921 |
| 2.5 | 1.51° | 0.484 | 1.626 | 3.818 | 4.921 |
| 3.0 | 0.96° | 0.484 | 2.122 | 4.818 | 5.921 |
| 4.0 | 0.62° | 0.484 | 3.114 | 6.818 | 7.921 |
| 5.0 | 0.52° | 0.484 | 4.114 | 8.818 | 9.921 |
| 6.0 | 0.32° | 0.484 | 5.115 | 10.818 | 11.921 |
| NOTE: Maximum ramp angle decreases as nose radius increases. | |||||
| 7792 Series IC16 • Ramping Application Data • Curved Edges • Inch | |||||
| D1 max | ramping angle (°) | ae max plunging [Inch] | Flat D1 [Inch] | DH min [Inch] - (min hole diameter) | DH max [Inch] - (max hole diameter) |
| 1.5 | 3° | 0.512 | 0.55 | 1.818 | 2.921 |
| 2.0 | 2.85° | 0.512 | 1.05 | 2.818 | 3.921 |
| 2.5 | 1° | 0.512 | 1.56 | 3.818 | 4.921 |
| 3.0 | 0.58° | 0.512 | 1.96 | 4.818 | 5.921 |
| 4.0 | 0.51° | 0.512 | 2.96 | 6.818 | 7.921 |
| 5.0 | 0.37° | 0.512 | 3.96 | 8.818 | 9.921 |
| 6.0 | 0.27° | 0.512 | 4.96 | 10.818 | 11.921 |
| NOTE: Maximum ramp angle decreases as nose radius increases. | |||||
| 7792 Series IC16 • Programing Data • Curved Edges • Inch [inch] | |||
| IC | Corner Radius | R | L |
| 06 | 0.031 | 0.057 | 0.016 |
| 09 | 0.031 | 0.079 | 0.028 |
| 0.047 | 0.089 | 0.026 | |
| 12 | 0.031 | 0.098 | 0.040 |
| 0.047 | 0.107 | 0.038 | |
| 16 | 0.047 | 0.164 | 0.057 |
| 7792 Series IC16 • Programing Data • Straight-Edged Inserts • Inch [inch] | |||
| IC | Corner Radius | R | L |
| 06 | 0.031 | 0.057 | 0.021 |
| 09 | 0.031 | 0.084 | 0.040 |
| 0.047 | 0.088 | 0.037 | |
| 12 | 0.031 | 0.097 | 0.052 |
| 0.047 | 0.109 | 0.050 | |
| 0.079 | 0.134 | 0.044 | |
| 16 | 0.047 | 0.140 | 0.072 |
| CNC Program • Corner Radius Definition The use of common CAD/CAM systems requires a round insert dimension to be known for cavity machining. For finish pass applications: Wiper facet for finishing use max. feed 0.031". | |||
| 7792 Series • IC16 • Insert Selection Guide | ||||||
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1-P2 | ...M41 | KCPM40 | ...M41 | KCPM40 | ...D41 | KCPM40 |
| P3-P4 | ...M41 | KCPM40 | …D | KCPM40 | …D41 | KCPM40 |
| P5-P6 | ...M41 | KCPM40 | ...D41 | KCPM40 | ...D41 | KCPM40 |
| M1-M2 | ...M41 | KCSM40 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| M3 | ...M41 | KCSM40 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| K1-K2 | …D | KCK15 | …D | KCK15 | …D | KCPK30 |
| K3 | …D | KCPK30 | …D | KCPK30 | …D | KCPK30 |
| N1-N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1-S2 | ...M41 | KCSM40 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| S3 | KCSM40 | SP6519 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| S4 | KCSM40 | SP6519 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| H1 | …D | KC522M | …D | KC522M | …D | KC522M |
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