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Face milling cutter • Heavy duty machining of multiple materials

Dodeka MAX™ 45° • Shell Mill • Metric

Name: Dodeka MAX™ 45° • Shell Mill • Metric
SKU: 4059485
Rating: 0 (0 reviews)

Face milling cutter • Heavy duty machining of multiple materials

Metric

Inch

SAP Material Number	4059485
ISO Catalog Number	KSHR160C09RS45HN13
ANSI Catalog Number	KSHR160C09RS45HN13
[D1] Effective Cutting Diameter	160 mm
[D1] Effective Cutting Diameter	6.299 in
[D1MAX] Maximum Cutting Diameter	177.323 mm
[D1MAX] Maximum Cutting Diameter	6.981 in
[D] Adapter / Shank / Bore Diameter	40 mm
[D] Adapter / Shank / Bore Diameter	1.574 in
[D4] Bolt Circle 4	66.7 mm
[D4] Bolt Circle 3	2.625 in
[D6] Hub Diameter	110 mm
[D6] Hub Diameter	4.331 in
[L] Overall Length	63 mm
[L] Overall Length	2.48 in
[AP1MAX] 1st Maximum Cutting Depth	8 mm
[AP1MAX] 1st Maximum Cutting Depth	.315 in
Number of Inserts	9
Weight Kilograms	4.34
Max RPM	3900

See all Product Variants

Uses and application

Face Milling
Side Milling/Shoulder Milling: Eased Chamfer
Milling - Through Coolant
Milling - Side and Face

Workpiece Materials

P Steel

M Stainless Steel

K Cast Iron

S High-Temp Alloys

Features and benefits

Internal coolant supply.

Machine Side

Workpiece Side

Material Group	Light Machining		Medium Machining		Heavy Machining
P1–P2	.E..GD	KCPM40	.S..GD	KCPK30	.S..HD	KC725M
P3–P4	.E..GD	KCPK30	.S..GD	KCPK30	.S..HD	KCPK30
P5–P6	.E..GD	KC725M	.S..GD	KC725M	.S..HD	KCPM40
M1–M2	.E..GD	KC725M	.S..GD	KC725M	.S..HD	KCSM40
M3	.E..GD	KCPM40	.S..GD	KC725M	.S..HD	KCPM40
K1–K2	.S..GD	KCK15	.S..GD	KCK15	.S..HD	KCK15
K3	.S..GD	KCK15	.S..GD	KCK15	.S..HD	KCPK30
S1–S2	.E..GD	KC725M	.S..GD	KC725M	.S..HD	KC725M
S3	.E..GD	KCPM40	.S..GD	KC725M	.S..HD	KCSM40
S4	.E..GD	KC725M	.S..GD	KC725M	.S..HD	KCSM40

Recommended Starting Feeds [mm]

	Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)
	30%			40–100%
Insert Geometry	L	M	H	L	M	H
.E..GD	0.11	0.31	0.54	0.10	0.28	0.49
.S..GD	0.16	0.35	0.59	0.14	0.32	0.54
.S..HD	0.16	0.39	0.63	0.14	0.36	0.57
L = Light Machining; M = Medium Machining; H = Heavy Machining.

Recommended Starting Feeds [IPT]

	Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)
	30%			40–100%
Insert Geometry	L	M	H	L	M	H
.E..GD	0.004	0.012	0.022	0.004	0.011	0.020
.S..GD	0.006	0.014	0.023	0.006	0.013	0.021
.S..HD	0.006	0.015	0.025	0.006	0.014	0.023
L = Light Machining; M = Medium Machining; H = Heavy Machining.

Recommended Starting Speeds [m/min]

Grade		K313			KC410M			KC522M			KC725M			KCK15			KCPK30			KCKP10			KCK20B			KCPM40			KCSM30			KCSM40			KTPK20			KY3500
Chip Thickness hex Inch		Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max
Material Group		Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min
P	1	–	–	–	–	–	–	395	345	325	310	275	260	–	–	–	545	475	445	370	340	310	–	–	–	355	310	295	440	380	350	420	375	345	430	360	300	–	–	–
	2	–	–	–	–	–	–	330	290	240	265	230	190	–	–	–	335	305	275	350	315	280	–	–	–	300	260	215	365	320	260	360	320	255	315	260	240	–	–	–
	3	–	–	–	–	–	–	305	260	210	240	205	170	–	–	–	305	275	245	330	280	245	–	–	–	275	235	190	340	285	234	335	275	230	290	240	215	–	–	–
	4	–	–	–	–	–	–	270	220	180	215	180	145	–	–	–	270	220	190	280	245	190	–	–	–	245	205	160	300	245	195	285	240	190	250	215	190	–	–	–
	5	–	–	–	–	–	–	220	205	180	180	160	145	–	–	–	225	200	180	250	190	150	–	–	–	205	185	160	245	220	190	240	210	180	220	200	180	–	–	–
	6	–	–	–	–	–	–	200	150	120	155	120	95	–	–	–	190	160	130	190	150	130	–	–	–	180	140	110	215	165	130	210	155	120	190	155	120	–	–	–
M	1	–	–	–	–	–	–	245	215	200	205	180	160	–	–	–	245	220	185	–	–	–	–	–	–	235	205	185	255	210	190	290	230	200	260	210	180	–	–	–
	2	–	–	–	–	–	–	220	190	180	185	155	130	–	–	–	220	190	170	–	–	–	–	–	–	210	180	150	230	190	150	260	205	170	235	200	165	–	–	–
	3	–	–	–	–	–	–	170	145	115	140	120	95	–	–	–	175	155	140	–	–	–	–	–	–	155	140	110	170	145	115	190	160	125	175	145	120	–	–	–
K	1	190	165	140	–	–	–	275	245	220	–	–	–	505	460	410	355	320	290	490	390	280	430	340	280	–	–	–	–	–	–	–	–	–	275	235	190	965	875	780
	2	–	–	–	–	–	–	215	190	180	–	–	–	400	355	330	280	250	230	335	290	225	330	270	220	–	–	–	–	–	–	–	–	–	220	180	155	760	685	635
	3	–	–	–	–	–	–	180	160	145	–	–	–	335	300	275	235	210	190	280	230	190	250	210	165	–	–	–	–	–	–	–	–	–	180	155	125	–	–	–
N	1	875	765	660	1335	1185	1090	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	–	–	–	1185	1090	950	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	1185	1090	950	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	40	35	25	35	30	25	–	–	–	–	–	–	–	–	–	–	–	–	45	40	35	50	45	35	60	45	30	–	–	–	–	–	–
	2	–	–	–	–	–	–	40	35	25	35	30	25	–	–	–	–	–	–	–	–	–	–	–	–	45	40	35	50	45	35	65	45	30	–	–	–	–	–	–
	3	–	–	–	–	–	–	50	40	25	45	35	25	–	–	–	–	–	–	–	–	–	–	–	–	60	45	35	65	50	35	75	50	35	–	–	–	–	–	–
	4	–	–	–	–	–	–	50	45	35	50	45	35	–	–	–	60	50	40	–	–	–	–	–	–	65	60	40	70	65	45	90	70	45	–	–	–	–	–	–
H	1	–	–	–	–	–	–	145	110	85	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	160	120	90	–	–	–	–	–	–	–	–	–
Recommended starting speeds are in bold type. As the average chip thickness increases, speed should be decreased. Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

Grade		K313			KC410M			KC522M			KC725M			KCK15			KCPK30			KCKP10			KCK20B			KCPM40			KCSM30			KCSM40			KTPK20			KY3500
Chip Thickness hex Inch		Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max
Material Group		Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min
P	1	–	–	–	–	–	–	1295	1115	1065	1015	900	855	–	–	–	1790	1560	1460	1215	1115	1015	–	–	–	1165	1015	970	1445	1245	1150	1380	1230	1130	1410	1180	985	–	–	–
	2	–	–	–	–	–	–	1085	950	785	870	755	625	–	–	–	1100	1000	900	1150	1035	920	–	–	–	985	855	705	1200	1050	855	1180	1050	835	1035	855	785	–	–	–
	3	–	–	–	–	–	–	1000	855	690	785	675	560	–	–	–	1000	900	805	1085	920	805	–	–	–	900	770	625	1115	935	770	1100	900	755	950	785	705	–	–	–
	4	–	–	–	–	–	–	885	720	590	705	590	475	–	–	–	885	720	625	920	805	625	–	–	–	805	675	525	985	805	640	935	785	625	820	705	625	–	–	–
	5	–	–	–	–	–	–	720	675	590	590	525	475	–	–	–	740	655	590	820	625	490	–	–	–	675	605	525	805	720	625	785	690	590	720	655	590	–	–	–
	6	–	–	–	–	–	–	655	490	395	510	395	310	–	–	–	625	525	425	625	490	425	–	–	–	590	460	360	705	540	425	690	510	395	625	510	395	–	–	–
M	1	–	–	–	–	–	–	805	705	655	675	590	525	–	–	–	805	720	605	–	–	–	–	–	–	770	675	605	835	690	625	950	755	655	855	690	590	–	–	–
	2	–	–	–	–	–	–	720	625	590	605	510	425	–	–	–	720	625	560	–	–	–	–	–	–	690	590	490	755	625	490	855	675	560	770	655	540	–	–	–
	3	–	–	–	–	–	–	590	525	475	460	395	310	–	–	–	575	510	460	–	–	–	–	–	–	510	460	360	560	475	375	625	525	410	575	475	395	–	–	–
K	1	625	540	460	–	–	–	900	805	720	–	–	–	1655	1510	1345	1165	1050	950	1610	1280	920	1410	1115	920	–	–	–	–	–	–	–	–	–	900	770	625	3165	2870	2560
	2	–	–	–	–	–	–	705	625	590	–	–	–	1310	1165	1085	920	820	755	1100	950	740	1085	885	720	–	–	–	–	–	–	–	–	–	720	590	510	2495	2245	2085
	3	–	–	–	–	–	–	590	525	475	–	–	–	1100	985	900	700	690	625	920	755	625	820	690	540	–	–	–	–	–	–	–	–	–	590	510	410	–	–	–
N	1	2870	2510	2165	4380	3890	3575	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	–	–	–	3890	3575	3115	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	3890	3575	3115	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	130	115	80	115	100	80	–	–	–	–	–	–	–	–	–	–	–	–	150	130	115	165	150	115	195	150	100	–	–	–	–	–	–
	2	–	–	–	–	–	–	130	115	80	115	100	80	–	–	–	–	–	–	–	–	–	–	–	–	150	130	115	165	150	115	215	150	100	–	–	–	–	–	–
	3	–	–	–	–	–	–	165	130	80	150	115	80	–	–	–	–	–	–	–	–	–	–	–	–	195	150	115	215	165	115	245	165	115	–	–	–	–	–	–
	4	–	–	–	–	–	–	165	150	115	165	150	115	–	–	–	195	165	130	–	–	–	–	–	–	215	195	130	230	215	150	295	230	150	–	–	–	–	–	–
H	1	–	–	–	–	–	–	475	360	280	–	–	–	–	–	–	–	–	–	525	395	310	–	–	–	–	–	–	525	395	295	–	–	–	–	–	–	–	–	–
Recommended starting speeds are in bold type. As the average chip thickness increases, speed should be decreased. Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

Spare Parts for Dodeka MAX™ 45° • Shell Mill • Metric

COOLANT SCREW

COOLANT COVER

INSERT SCR M6-1.0 x 16 IP25

. WRENCH TORX PLUS 25

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Dodeka MAX™ 45° • Shell Mill • Metric