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Fix-Perfect™ 90° • Shell Mill • Adjustable Pockets • Metric

Name: Fix-Perfect™ 90° • Shell Mill • Adjustable Pockets • Metric
SKU: 1887193
Rating: 0 (0 reviews)

Face Mill • Cast Iron Machining

Metric

Inch

SAP Material Number	1887193
ISO Catalog Number	160C18RP90SP12C3WFP
ANSI Catalog Number	160C18RP90SP12C3WFP

See all Product Variants

Uses and application

Face Milling
Side Milling/Shoulder Milling: Square End
Milling - Through Coolant
Milling - Side and Face

Workpiece Materials

P Steel

M Stainless Steel

K Cast Iron

S High-Temp Alloys

Features and benefits

Milling cutters for roughing and finishing applications in cast iron and compacted graphite iron (CGI).

High feed rates through tangentially mounted inserts.

Pocket design protects non-engaged cutting edges.

Adjustable pockets for fine finishing with wiper inserts.

Machine Side

Workpiece Side

Insert Selection Guide

Material Group	Light Machining		General Purpose		Heavy Machining
	(Light geometry)		–		(Strong geometry)
	wear resistance		<="" td="">		toughness
	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	–	–	–	–	–	–
P3–P4	–	–	–	–	–	–
P5–P6	–	–	–	–	–	–
M1–M2	–	–	–	–	–	–
M3	–	–	–	–	–	–
K1–K2	.E..GPB	KC520M	.E..GPB	KCK15	.S..GPB	KCK15
K3	.E..GPB	KC520M	.E..GPB	KCK15	.S..GPB	KCK15
N1–N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1–S2	–	–	–	–	–	–
S3	–	–	–	–	–	–
S4	–	–	–	–	–	–
H1	–	–	–	–	–	–

Insert Selection Guide

Material Group	Light Machining		General Purpose		Heavy Machining
	(Light geometry)		–		(Strong geometry)
	wear resistance		<="" td="">		toughness
	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	–	–	–	–	–	–
P3–P4	–	–	–	–	–	–
P5–P6	–	–	–	–	–	–
M1–M2	–	–	–	–	–	–
M3	–	–	–	–	–	–
K1–K2	.E..GP	KC520M	.E..GP	KCK15	.E..GP	KCK15
K3	.E..GP	KC520M	.E..GP	KCK15	.S..GP	KCPK30
N1–N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1–S2	–	–	–	–	–	–
S3	–	–	–	–	–	–
S4	–	–	–	–	–	–
H1	–	–	–	–	–	–

Recommended Starting Feeds [mm]

Light Machining

General Purpose

Heavy Machining

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.E..GPB	0,12	0,46	0,82	0,08	0,33	0,59	0,06	0,25	0,44	0,06	0,22	0,38	0,05	0,20	0,35	.E..GPB
.T..GPB	0,23	0,59	0,95	0,17	0,43	0,68	0,13	0,32	0,51	0,11	0,28	0,44	0,10	0,25	0,41	.T..GPB
.S..GPB	0,23	0,59	0,95	0,17	0,43	0,68	0,13	0,32	0,51	0,11	0,28	0,44	0,10	0,25	0,41	.S..GPB

Recommended Starting Feeds [mm]

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.E..GP	0,12	0,46	0,82	0,08	0,33	0,59	0,06	0,25	0,44	0,06	0,22	0,38	0,05	0,20	0,35	.E..GP
.S..GP	0,23	0,59	0,95	0,17	0,43	0,68	0,13	0,32	0,51	0,11	0,28	0,44	0,10	0,25	0,41	.S..GP

Light Machining

General Purpose

Heavy Machining

Recommended Starting Speeds [m/min]

Material Group

KB1340

KC520M

KCK15

KTPK20

KCPK30

KY3500

–

1370

915

490

270

245

215

420

385

340

230

195

160

295

265

240

805

730

650

–

210

190

175

335

295

275

185

150

130

235

210

190

635

570

530

–

175

160

145

280

250

230

150

130

105

195

175

160

535

475

435

1–2

–

Recommended Starting Speeds [m/min]

Material Group

KB1340

KC520M

KCK15

KCPK30

KY3500

–

1370

915

490

270

245

215

420

385

340

295

265

240

805

730

650

–

210

190

175

335

295

275

235

210

190

635

570

530

–

175

160

145

280

250

230

195

175

160

535

475

435

1–2

–

Insert Assembly for Fix-Perfect™ Cast Iron Milling Cutters

roughing		procedures		roughing/finishing
<="" td="">	<="" td="">			<="" td="">	<="" td="" />
insert seat				insert seat
standard	adjustable			standard	adjustable
―	<="" td="">	1	Reset adjusting element T x T9	―	<="" td="" />
<="" td="">	<="" td="">	2	insert roughing insert tighten SW 3 M_An = 5 Nm	<="" td="">	―
―	<="" td="">	3	tighten adjusting element gently	―	―
		4	insert finishing insert and pre-tighten SW 3 M VG = 1 Nm	―	<="" td="" />
		5	the finishing insert is positioned 0,04mm in front of the highest roughing insert	―	0,04mm (.0016in.)
		6	tighten the finishing insert M_An = 5 Nm	―	<="" td="" />

Spare Parts for Fix-Perfect™ 90° • Shell Mill • Adjustable Pockets • Metric

WRENCH TORX TX9

121.612 SET SCREW DIN 915 M6X12-45H

WRENCH DIN 911 SW 3

Spare Part 410.081

ECCENTRIC BUSHING

COOLANT SCREW

COOLANT COVER

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