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Indexable Screw-On End Mills • Inch

Name: Indexable Screw-On End Mills • Inch
SKU: 3652906

Indexable Screw-On End Mills

Metric

Inch

SAP Material Number	3652906
ISO Catalog Number	KF100WP0503M12138
ANSI Catalog Number	KF100WP0503M12138
[D1] Effective Cutting Diameter	25.4000 mm
[D1] Effective Cutting Diameter	1.000 in
[D] Adapter / Shank / Bore Diameter	21.0 mm
[D] Adapter / Shank / Bore Diameter	.827 in
[DPM] Pilot Diameter Machine Side	12.5000 mm
[DPM] Pilot Diameter Machine Side	.4920 in
[G3X] Connection Thread Size External	M12
[WF] Width of Flat	16.8900 mm
[WF] Width of Flat	.6650 in
[L] Overall Length	57.0500 mm
[L] Overall Length	2.246 in
[L2] Head Length	35.0500 mm
[L2] Head Length	1.380 in
[AP1MAX] 1st Maximum Cutting Depth	1.2700 mm
[AP1MAX] 1st Maximum Cutting Depth	.0500 in
Number of Inserts	3
Maximum Ramping Angle	5.000
Weight Pounds	0.21
Gage Insert	WP..05X3..

See all Product Variants

Features and benefits

Suitable for a wide range of applications, including circular plunging and ramping, face milling, and contour milling for roughing.

Enables high productivity.

Single-sided solution. Ideal for long overhang applications.

High feed rate up to .118 IPT for high metal removal rate.

Machine Side

Workpiece Side

Insert Selection Guide

Material Group	Light Machining		General Purpose		Heavy Machining
	(Light geometry)				(Strong geometry)
	wear resistance		<="" td="">		toughness
	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	.E..GP	KC522M	.E..GP	KC522M	.S..HN	KC522M
P3–P4	.E..GP	KC522M	.S..HN	KC522M	.S..HN	KC525M
P5–P6	.E..GP	KC522M	.S..HN	KC522M	.S..HN	KC525M
M1–M2	.E..GP	KC522M	.E..GP	KC525M	.S..HN	KC525M
M3	.E..GP	KC522M	.E..GP	KC525M	.S..HN	KC525M
K1–K2	–	–	–	–	–	–
K3	–	–	–	–	–	–
N1–N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1–S2	.E..GP	KC522M	.E..GP	KC525M	–	–
S3	.E..GP	KC522M	.E..GP	KC525M	–	–
S4	.E..GP	KC522M	.E..GP	KC525M	–	–
H1	–	–	.S..HN	KC522M	–	–

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	10%			20%			30%			40%			50–100%
.E..GP	0,34	1,23	2,49	0,26	0,91	1,83	0,22	0,79	1,59	0,21	0,74	1,48	0,21	0,73	1,45	.E..GP
.S..HN	0,34	1,23	2,49	0,26	0,91	1,83	0,22	0,79	1,59	0,21	0,74	1,48	0,21	0,73	1,45	.S..HN

Light Machining

General Purpose

Heavy Machining

Insert	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert
Geometry	10%			20%			30%			40%			50–100%			Geometry
.E..GP	0,39	1,25	2,03	0,29	0,93	1,5	0,26	0,81	1,3	0,24	0,76	1,21	0,23	0,74	1,19	.E..GP
.S..HN	0,39	1,25	2,03	0,29	0,93	1,5	0,26	0,81	1,3	0,24	0,76	1,21	0,23	0,74	1,19	.S..HN

Insert	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert
Geometry	10%			20%			30%			40%			50–100%			Geometry
.E..GP	0,55	1,96	4,02	0,41	1,45	2,92	0,36	1,26	2,53	0,33	1,18	2,35	0,33	1,15	2,3	.E..GP
.S..HN	0,55	1,96	4,02	0,41	1,45	2,92	0,36	1,26	2,53	0,33	1,18	2,35	0,33	1,15	2,3	.S..HN

Light Machining

General Purpose

Heavy Machining

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	10%			20%			30%			40%			50–100%
.E..GP	.014	.051	.112	.010	.037	.075	.009	.032	.064	.008	.030	.059	.008	.029	.058	.E..GP
.S..HN	.014	.051	.112	.010	.037	.075	.009	.032	.064	.008	.030	.059	.008	.029	.058	.S..HN

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	10%			20%			30%			40%			50–100%
.E..GP	.022	.085	.220	.016	.059	.124	.014	.051	.103	.013	.047	.094	.013	.046	.092	.E..GP
.S..HN	.022	.085	.220	.016	.059	.124	.014	.051	.103	.013	.047	.094	.013	.046	.092	.S..HN

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	10%			20%			30%			40%			50–100%
.E..GP	.016	.052	.087	.012	.037	.060	.010	.032	.052	.010	.030	.048	.009	.029	.047	.E..GP
.S..HN	.016	.052	.087	.012	.037	.060	.010	.032	.052	.010	.030	.048	.009	.029	.047	.S..HN

Recommended Starting Speeds [m/min]

Material Group		KC522M			KC525M
P	1	395	345	325	260	240	215
	2	330	290	240	215	190	180
	3	305	255	215	190	180	170
	4	270	225	180	170	160	145
	5	225	200	180	180	170	160
	6	200	150	120	160	145	130
M	1	245	215	200	180	170	160
	2	225	190	160	160	145	130
	3	170	145	115	110	95	85
K	1	275	250	220	–	–	–
	2	215	195	180	–	–	–
	3	180	160	145	–	–	–
N	1–2	–	–	–	–	–	–
	3	–	–	–	–	–	–
S	1	50	45	35	75	65	60
	2	50	45	35	75	65	60
	3	60	50	35	60	55	50
	4	85	60	45	75	60	50
H	1	145	110	85	–	–	–

Recommended Starting Speeds [SFM]

Material Group		KC522M			KC525M
P	1	1300	1130	1060	860	790	710
	2	1080	950	790	710	620	590
	3	1000	840	700	620	590	550
	4	890	730	590	550	520	470
	5	730	660	590	590	550	520
	6	650	490	400	520	470	430
M	1	800	710	650	590	550	520
	2	730	620	520	520	470	430
	3	550	480	370	360	310	280
K	1	–	–	–	–	–	–
	2	–	–	–	–	–	–
	3	–	–	–	–	–	–
N	1–2	–	–	–	–	–	–
	3	–	–	–	–	–	–
S	1	160	140	110	240	220	190
	2	160	140	110	240	220	190
	3	200	160	110	190	180	160
	4	280	200	140	240	190	160
H	1	470	360	280	–	–	–

Spare Parts for Indexable Screw-On End Mills • Inch

INSERT SCR M3.5-0.6 x 7 T15

TORX-WRENCH FLAG TX15

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