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Inserts for KDMT • KDMS-GN

Name: Inserts for KDMT • KDMS-GN
SKU: 1918907

Indexable Inserts • KDMS... • KDMT...

Metric

Inch

SAP Material Number	1918907
ISO Catalog Number	KDMS1008ERGN
ANSI Catalog Number	KDMS1008ERGN
Grade	KC515M
[LI] Insert Length	11.5000 mm
[LI] Insert Length	.4530 in
[S] Insert Thickness	2.5000 mm
[S] Insert Thickness	.0984 in
[W] Cutting Width	10.0000 mm
[W] Cutting Width	.3937 in
[RR] Corner Radius	0.8000 mm
[RR] Corner Radius	.0310 in
Average Chip Thickness [HM]	0.0800 mm
Average Chip Thickness [HM]	.0003 in

See all Product Variants

Workpiece Materials

P Steel

M Stainless Steel

K Cast Iron

S High-Temp Alloys

H Hardened Materials

Features and benefits

Precision Insert with 90° wall capabilities.

Machine Side

Workpiece Side

Grades

KC515M

Premium-coated grade K10 substrate with built-in wear resistance and (TiAlN) coating for extended life during finishing applications. Used in finish ball nose and back draft inserts for the die and mold industry. Capable of running at moderate to high cutting speeds.

P Steel

S High-Temp Alloys

H Hardened Materials

K Cast Iron

M Stainless Steel

Material Group	Light Machining		General Purpose		Heavy Machining
–	(Light geometry)		–		(Strong geometry)
–	wear resistance		<="" td="">		toughness
–	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	.E..GC	KC515M	.E..GC	KC515M	.E..GN	KC515M
P3–P4	.E..HC	KC505M	.E..GN	KC515M	.E..GN	KC515M
P5–P6	.E..HC	KC505M	.E..GN	KC515M	.E..GN	KC515M
M1–M2	–	–	.E..GC	KC515M	–	–
M3	–	–	.E..GC	KC515M	–	–
K1–K2	.E..GN	KC515M	.E..GN	KC515M	.E..GN	KC515M
K3	.E..GN	KC515M	.E..GN	KC515M	.E..GN	KC515M
N1–N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1–S2	–	–	–	–	–	–
S3	–	–	–	–	–	–
S4	–	–	.E..GC	KC515M	–	–
H1	.E..HC	KC505M	.E..HC	KC505M	.E..GN	KC515M

Recommended Starting Feeds [mm]

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	10%			20%			30%			40%			50–100%
.E..GC	0,12	0,25	0,34	0,09	0,19	0,25	0,08	0,17	0,22	0,07	0,16	0,21	0,07	0,15	0,20	.E..GC
.E..GN	0,17	0,25	0,34	0,12	0,19	0,25	0,11	0,17	0,22	0,10	0,16	0,21	0,10	0,15	0,20	.E..GN
.E..HC	0,17	0,25	0,34	0,13	0,19	0,25	0,11	0,17	0,22	0,10	0,16	0,21	0,10	0,15	0,20	.E..HC

Light Machining

General Purpose

Heavy Machining

Recommended Starting Feeds [IPT]

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	10%			20%			30%			40%			50–100%
.E..GC	.007	.010	.014	.005	.008	.010	.004	.007	.009	.004	.006	.008	.004	.006	.008	.E..GC
.E..GN	.007	.010	.014	.005	.008	.010	.004	.007	.009	.004	.006	.008	.004	.006	.008	.E..GN

Light Machining

General Purpose

Heavy Machining

Recommended Starting Feeds [IPT]

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	10%			20%			30%			40%			50–100%
.S..HF	.059	.092	.131	.042	.064	.086	.036	.054	.073	.034	.050	.067	.033	.049	.066	.S..HF

Light Machining

General Purpose

Heavy Machining

Recommended Starting Speeds [m/min]

Material Group		K115M			KC505M			KC515M
P	1	–	–	–	–	–	–	330	295	255
	2	–	–	–	–	–	–	310	275	240
	3	–	–	–	–	–	–	275	240	200
	4	–	–	–	360	260	215	240	200	165
	5	–	–	–	360	260	215	200	165	130
	6	–	–	–	350	240	190	165	130	110
M	1	–	–	–	–	–	–	330	275	240
	2	–	–	–	–	–	–	275	220	165
	3	–	–	–	–	–	–	220	185	145
K	1	220	185	145	–	–	–	440	330	220
	2	185	145	110	–	–	–	330	255	185
	3	110	90	75	–	–	–	145	110	75
N	1–2	440	330	220	–	–	–	–	–	–
	3	295	220	185	–	–	–	–	–	–
S	1	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–
	4	–	–	–	–	–	–	–	–	–
H	1	–	–	–	260	205	170	170	120	95

Recommended Starting Speeds [SFM]

Material Group		KC515M
P	1	1080	960	840
	2	1020	900	780
	3	900	780	660
	4	780	660	540
	5	660	540	420
	6	540	420	360
M	1	1080	900	780
	2	900	720	540
	3	720	600	480
K	1	1440	1080	720
	2	1080	840	600
	3	480	360	240
N	1–2	–	–	–
	3	–	–	–
S	1	–	–	–
	2	–	–	–
	3	–	–	–
	4	–	–	–
H	1	550	400	310

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SAP Material Number	ISO Catalog Number	Grade

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Inserts for KDMT • KDMS-GN

Indexable Inserts • KDMS... • KDMT...

Workpiece Materials

Features and benefits

Machine Side

Workpiece Side

Grades

Recommended Starting Feeds [mm]

Recommended Starting Feeds [IPT]

Recommended Starting Feeds [IPT]

Recommended Starting Speeds [m/min]

Recommended Starting Speeds [SFM]

Product Suggestions

Product Family suggestions

Chat with Us

Call +1 (724) 539-8002

Contact the Sales Team

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Inserts for KDMT • KDMS-GN

﻿Indexable Inserts • KDMS... • KDMT...

Workpiece Materials

Features and benefits

Machine Side

Workpiece Side

Grades

Recommended Starting Feeds [mm]

Recommended Starting Feeds [IPT]

Recommended Starting Feeds [IPT]

Recommended Starting Speeds [m/min]

Recommended Starting Speeds [SFM]

The following CAD files are available

The following CAD files are available

Indexable Inserts • KDMS... • KDMT...