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| Material Number | 1918907 |
| ISO Catalog ID | KDMS1008ERGN |
| ANSI Catalog ID | KDMS1008ERGN |
| Grade | KC515M |
Grades
KC515M
Premium-coated grade K10 substrate with built-in wear resistance and (TiAlN) coating for extended life during finishing applications. Used in finish ball nose and back draft inserts for the die and mold industry. Capable of running at moderate to high cutting speeds.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GC | 0,12 | 0,25 | 0,34 | 0,09 | 0,19 | 0,25 | 0,08 | 0,17 | 0,22 | 0,07 | 0,16 | 0,21 | 0,07 | 0,15 | 0,20 | .E..GC |
| .E..GN | 0,17 | 0,25 | 0,34 | 0,12 | 0,19 | 0,25 | 0,11 | 0,17 | 0,22 | 0,10 | 0,16 | 0,21 | 0,10 | 0,15 | 0,20 | .E..GN |
| .E..HC | 0,17 | 0,25 | 0,34 | 0,13 | 0,19 | 0,25 | 0,11 | 0,17 | 0,22 | 0,10 | 0,16 | 0,21 | 0,10 | 0,15 | 0,20 | .E..HC |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GC | .007 | .010 | .014 | .005 | .008 | .010 | .004 | .007 | .009 | .004 | .006 | .008 | .004 | .006 | .008 | .E..GC |
| .E..GN | .007 | .010 | .014 | .005 | .008 | .010 | .004 | .007 | .009 | .004 | .006 | .008 | .004 | .006 | .008 | .E..GN |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .S..HF | .059 | .092 | .131 | .042 | .064 | .086 | .036 | .054 | .073 | .034 | .050 | .067 | .033 | .049 | .066 | .S..HF |
| Light | General | Heavy |
| Material Group | K115M | KC505M | KC515M | |||||||
| P | 1 | – | – | – | – | – | – | 330 | 295 | 255 |
| 2 | – | – | – | – | – | – | 310 | 275 | 240 | |
| 3 | – | – | – | – | – | – | 275 | 240 | 200 | |
| 4 | – | – | – | 360 | 260 | 215 | 240 | 200 | 165 | |
| 5 | – | – | – | 360 | 260 | 215 | 200 | 165 | 130 | |
| 6 | – | – | – | 350 | 240 | 190 | 165 | 130 | 110 | |
| M | 1 | – | – | – | – | – | – | 330 | 275 | 240 |
| 2 | – | – | – | – | – | – | 275 | 220 | 165 | |
| 3 | – | – | – | – | – | – | 220 | 185 | 145 | |
| K | 1 | 220 | 185 | 145 | – | – | – | 440 | 330 | 220 |
| 2 | 185 | 145 | 110 | – | – | – | 330 | 255 | 185 | |
| 3 | 110 | 90 | 75 | – | – | – | 145 | 110 | 75 | |
| N | 1–2 | 440 | 330 | 220 | – | – | – | – | – | – |
| 3 | 295 | 220 | 185 | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | 260 | 205 | 170 | 170 | 120 | 95 |
| Material Group | KC515M | |||
| P | 1 | 1080 | 960 | 840 |
| 2 | 1020 | 900 | 780 | |
| 3 | 900 | 780 | 660 | |
| 4 | 780 | 660 | 540 | |
| 5 | 660 | 540 | 420 | |
| 6 | 540 | 420 | 360 | |
| M | 1 | 1080 | 900 | 780 |
| 2 | 900 | 720 | 540 | |
| 3 | 720 | 600 | 480 | |
| K | 1 | 1440 | 1080 | 720 |
| 2 | 1080 | 840 | 600 | |
| 3 | 480 | 360 | 240 | |
| N | 1–2 | – | – | – |
| 3 | – | – | – | |
| S | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| 4 | – | – | – | |
| H | 1 | 550 | 400 | 310 |
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..GC | KC515M | .E..GC | KC515M | .E..GN | KC515M |
| P3–P4 | .E..HC | KC505M | .E..GN | KC515M | .E..GN | KC515M |
| P5–P6 | .E..HC | KC505M | .E..GN | KC515M | .E..GN | KC515M |
| M1–M2 | – | – | .E..GC | KC515M | – | – |
| M3 | – | – | .E..GC | KC515M | – | – |
| K1–K2 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| K3 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | .E..GC | KC515M | – | – |
| H1 | .E..HC | KC505M | .E..HC | KC505M | .E..GN | KC515M |
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