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KenCut™ KS • F3AU • Radiused • 3 Flutes • Plain Shank • Metric

Name: KenCut™ KS • F3AU • Radiused • 3 Flutes • Plain Shank • Metric
SKU: 4090775
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KenCut™ KS Solid Carbide End Mill for Keyway Milling

Material Number4090775

ISO Catalog IDF3AU1570ADK38ANSI Catalog IDF3AU1570ADK38

KenCut™ KS - F3AU - Radiused - 3 Flutes - Plain Shank - Metric 4090775 - Kennametal

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P Steel
M Stainless Steel
K Cast Iron
S High-Temp Alloys
H Hardened Materials
Plunge Milling
Ramping: Blank
Slotting: Square End
Side Milling/Shoulder Milling: Square End
Tool Dimensions: Flute Configuration: 3
Helix Angle: 38°
Corner Style: Corner Radius

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Metric

Inch

Material Number	4090775
ISO Catalog ID	F3AU1570ADK38
ANSI Catalog ID	F3AU1570ADK38
Grade	KC643M
Adapter Style Machine Side	Straight-Cylindrical
[D1] Effective Cutting Diameter	15.7 mm
[D1] Effective Cutting Diameter	0.6181 in
[D] Adapter / Shank / Bore Diameter	16 mm
[D] Adapter / Shank / Bore Diameter	0.6299 in
[D3] Neck Diameter	15.641 mm
[D3] Neck Diameter	0.6158 in
[AP1MAX] 1st Maximum Cutting Depth	16 mm
[AP1MAX] 1st Maximum Cutting Depth	0.6299 in
[L3] Usable Length	34 mm
[L3] Usable Length	1.3386 in
[L] Overall Length	82 mm
[L] Overall Length	3.2283 in
[Re] Corner Radius	0.325 mm
[Re] Corner Radius	0.013 in
[Z] Number of Flutes	3

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Workpiece Materials

Steel
Stainless Steel
Cast Iron
High-Temp Alloys
Hardened Materials

Uses and application

Plunge Milling
Ramping: Blank
Slotting: Square End
Side Milling/Shoulder Milling: Square End
Tool Dimensions: Flute Configuration: 3
Helix Angle: 38°
Corner Style: Corner Radius

Grades

KC643M

Coated fine-grain grade with PVD multilayer (AlTiN). KC643M™ is a very thin and hard PVD coating particularly suited for cutting steel, cast iron, stainless steel (wet), and titanium (wet). This grade can be used for materials with hardness up to 52 HRC.

Features and benefits

Keyway cutter for slot machining of shaft to hub connections.
For production of key slots according to ISO standards.
Roughing and finishing with one tool.
Center cutting for plunging and ramping operations.
Unequal flute spacing for chatter-free machining at highest feed rates.

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After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.

Tolerance

End Mill Tolerances
D1	tolerance e8	D	tolerance h6 + / -
≤3	-0,014/-0,028	≤3	+0/-0,006
3–6	-0,020/-0,038	3–6	+0/-0,008
6–10	-0,025/-0,047	6–10	+0/-0,009
10–18	-0,032/-0,059	10–18	+0/-0,011
18–30	-0,040/-0,073	18–30	+0/-0,013

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Speeds & Feeds


		Side Milling (A) and Slotting (B)			KC643M			Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 10%.
		A		B	Cutting Speed vc m/min				D1 Diameter
Material Group		ap	ae	ap	Min		Max	mm	2,0	3,0	4,0	6,0	8,0	10,0	12,0	14,0	16,0	20,0
P	0	1 x D	0,5 x D	0,75 x D	150	–	200	fz	0,014	0,021	0,028	0,044	0,060	0,072	0,083	0,092	0,101	0,114
	1	1 x D	0,5 x D	0,75 x D	150	–	200	fz	0,014	0,021	0,028	0,044	0,060	0,072	0,083	0,092	0,101	0,114
	2	1 x D	0,5 x D	0,75 x D	140	–	190	fz	0,014	0,021	0,028	0,044	0,060	0,072	0,083	0,092	0,101	0,114
	3	1 x D	0,5 x D	0,75 x D	120	–	160	fz	0,011	0,017	0,023	0,036	0,050	0,061	0,070	0,079	0,087	0,101
	4	1 x D	0,5 x D	0,75 x D	90	–	150	fz	0,010	0,016	0,021	0,033	0,045	0,054	0,062	0,070	0,077	0,088
	5	1 x D	0,5 x D	0,75 x D	60	–	100	fz	0,009	0,014	0,019	0,029	0,040	0,048	0,056	0,063	0,070	0,081
	6	1 x D	0,5 x D	0,75 x D	50	–	75	fz	0,008	0,012	0,016	0,025	0,034	0,040	0,047	0,052	0,057	0,065
M	1	1 x D	0,5 x D	0,75 x D	90	–	115	fz	0,011	0,017	0,023	0,036	0,050	0,061	0,070	0,079	0,087	0,101
	2	1 x D	0,5 x D	0,75 x D	60	–	80	fz	0,009	0,014	0,019	0,029	0,040	0,048	0,056	0,063	0,070	0,081
	3	1 x D	0,5 x D	0,75 x D	60	–	70	fz	0,008	0,012	0,016	0,025	0,034	0,040	0,047	0,052	0,057	0,065
K	1	1 x D	0,5 x D	0,75 x D	120	–	150	fz	0,014	0,021	0,028	0,044	0,060	0,072	0,083	0,092	0,101	0,114
	2	1 x D	0,5 x D	0,75 x D	110	–	140	fz	0,011	0,017	0,023	0,036	0,050	0,061	0,070	0,079	0,087	0,101
	3	1 x D	0,5 x D	0,75 x D	110	–	130	fz	0,009	0,014	0,019	0,029	0,040	0,048	0,056	0,063	0,070	0,081
S	1	1 x D	0,3 x D	0,3 x D	50	–	90	fz	0,011	0,017	0,023	0,036	0,050	0,061	0,070	0,079	0,087	0,101
	2	1 x D	0,3 x D	0,3 x D	25	–	40	fz	0,006	0,009	0,013	0,019	0,026	0,032	0,037	0,042	0,046	0,054
	3	1 x D	0,3 x D	0,3 x D	25	–	40	fz	0,006	0,009	0,013	0,019	0,026	0,032	0,037	0,042	0,046	0,054
	4	1 x D	0,5 x D	0,75 x D	50	–	60	fz	0,007	0,011	0,016	0,026	0,037	0,045	0,052	0,058	0,064	0,074
H	1	1 x D	0,5 x D	0,75 x D	80	–	140	fz	0,010	0,016	0,021	0,033	0,045	0,054	0,062	0,070	0,077	0,088

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Product data

SDS

Safety Data Sheets

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Product Name

Material Number

ISO Catalog ID

ANSI Catalog ID

DA Collets

1014500

180DA160M

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TG75 Series • Metric

1014629

75TG160M

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TG100 Series • Metric

1014745

100TG160M

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TG150 Series • Metric

1014823

150TG160M

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TG100 Series • Metric

1080547

100TGC160M

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TG100 Series • Metric

1080562

100TGCHP160M

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Hydraulic Sleeves • HC 1/2 - HC 1 1/4 • Inch with Metric Bores

1093526

75HC160M

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ER Standard Collets • Metric

1105989

32ER160M

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ER Standard Collets • Metric

1125453

32ER170M

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ER Standard Collets • Metric

1127868

40ER160M

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KenCut™ KS • F3AU • Radiused • 3 Flutes • Plain Shank • Metric