Product Similar To:
KenCut™ KS • F3AU • Radiused • 3 Flutes • Plain Shank • Metric
KenCut™ KS Solid Carbide End Mill for Keyway Milling
Material Number4090776
ISO Catalog IDF3AU1770ADK38ANSI Catalog IDF3AU1770ADK38
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
- H Hardened Materials
Plunge Milling
Ramping: Blank
Slotting: Square End
Side Milling/Shoulder Milling: Square End
Tool Dimensions: Flute Configuration: 3
Helix Angle: 38°
Corner Style: Corner Radius
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Material Number | 4090776 |
ISO Catalog ID | F3AU1770ADK38 |
ANSI Catalog ID | F3AU1770ADK38 |
Grade | KC643M |
Adapter Style Machine Side | Straight-Cylindrical |
[D1] Effective Cutting Diameter | 17.7 mm |
[D1] Effective Cutting Diameter | 0.6969 in |
[D] Adapter / Shank / Bore Diameter | 18 mm |
[D] Adapter / Shank / Bore Diameter | 0.7087 in |
[D3] Neck Diameter | 17.585 mm |
[D3] Neck Diameter | 0.6923 in |
[AP1MAX] 1st Maximum Cutting Depth | 18 mm |
[AP1MAX] 1st Maximum Cutting Depth | 0.7087 in |
[L3] Usable Length | 36 mm |
[L3] Usable Length | 1.4173 in |
[L] Overall Length | 84 mm |
[L] Overall Length | 3.3071 in |
[Re] Corner Radius | 0.4 mm |
[Re] Corner Radius | 0.016 in |
[Z] Number of Flutes | 3 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
- Hardened Materials
Uses and application
Plunge Milling
Ramping: Blank
Slotting: Square End
Side Milling/Shoulder Milling: Square End
Tool Dimensions: Flute Configuration: 3
Helix Angle: 38°
Corner Style: Corner Radius
Grades
KC643M
Coated fine-grain grade with PVD multilayer (AlTiN). KC643M™ is a very thin and hard PVD coating particularly suited for cutting steel, cast iron, stainless steel (wet), and titanium (wet). This grade can be used for materials with hardness up to 52 HRC.
Features and benefits
- Keyway cutter for slot machining of shaft to hub connections.
- For production of key slots according to ISO standards.
- Roughing and finishing with one tool.
- Center cutting for plunging and ramping operations.
- Unequal flute spacing for chatter-free machining at highest feed rates.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Tolerance
End Mill Tolerances | |||
D1 | tolerance e8 | D | tolerance h6 + / - |
≤3 | -0,014/-0,028 | ≤3 | +0/-0,006 |
-0,020/-0,038 | +0/-0,008 | ||
-0,025/-0,047 | +0/-0,009 | ||
-0,032/-0,059 | +0/-0,011 | ||
-0,040/-0,073 | +0/-0,013 |
Speeds & Feeds
Side Milling (A) and Slotting (B) | KC643M | Recommended feed per tooth (fz = mm/th) for side milling (A). | ||||||||||||||||
A | B | Cutting Speed | D1 | |||||||||||||||
Material | ap | ae | ap | Min | Max | mm | 2,0 | 3,0 | 4,0 | 6,0 | 8,0 | 10,0 | 12,0 | 14,0 | 16,0 | 20,0 | ||
P | 0 | 1 x D | 0,5 x D | 0,75 x D | 150 | – | 200 | fz | 0,014 | 0,021 | 0,028 | 0,044 | 0,060 | 0,072 | 0,083 | 0,092 | 0,101 | 0,114 |
1 | 1 x D | 0,5 x D | 0,75 x D | 150 | – | 200 | fz | 0,014 | 0,021 | 0,028 | 0,044 | 0,060 | 0,072 | 0,083 | 0,092 | 0,101 | 0,114 | |
2 | 1 x D | 0,5 x D | 0,75 x D | 140 | – | 190 | fz | 0,014 | 0,021 | 0,028 | 0,044 | 0,060 | 0,072 | 0,083 | 0,092 | 0,101 | 0,114 | |
3 | 1 x D | 0,5 x D | 0,75 x D | 120 | – | 160 | fz | 0,011 | 0,017 | 0,023 | 0,036 | 0,050 | 0,061 | 0,070 | 0,079 | 0,087 | 0,101 | |
4 | 1 x D | 0,5 x D | 0,75 x D | 90 | – | 150 | fz | 0,010 | 0,016 | 0,021 | 0,033 | 0,045 | 0,054 | 0,062 | 0,070 | 0,077 | 0,088 | |
5 | 1 x D | 0,5 x D | 0,75 x D | 60 | – | 100 | fz | 0,009 | 0,014 | 0,019 | 0,029 | 0,040 | 0,048 | 0,056 | 0,063 | 0,070 | 0,081 | |
6 | 1 x D | 0,5 x D | 0,75 x D | 50 | – | 75 | fz | 0,008 | 0,012 | 0,016 | 0,025 | 0,034 | 0,040 | 0,047 | 0,052 | 0,057 | 0,065 | |
M | 1 | 1 x D | 0,5 x D | 0,75 x D | 90 | – | 115 | fz | 0,011 | 0,017 | 0,023 | 0,036 | 0,050 | 0,061 | 0,070 | 0,079 | 0,087 | 0,101 |
2 | 1 x D | 0,5 x D | 0,75 x D | 60 | – | 80 | fz | 0,009 | 0,014 | 0,019 | 0,029 | 0,040 | 0,048 | 0,056 | 0,063 | 0,070 | 0,081 | |
3 | 1 x D | 0,5 x D | 0,75 x D | 60 | – | 70 | fz | 0,008 | 0,012 | 0,016 | 0,025 | 0,034 | 0,040 | 0,047 | 0,052 | 0,057 | 0,065 | |
K | 1 | 1 x D | 0,5 x D | 0,75 x D | 120 | – | 150 | fz | 0,014 | 0,021 | 0,028 | 0,044 | 0,060 | 0,072 | 0,083 | 0,092 | 0,101 | 0,114 |
2 | 1 x D | 0,5 x D | 0,75 x D | 110 | – | 140 | fz | 0,011 | 0,017 | 0,023 | 0,036 | 0,050 | 0,061 | 0,070 | 0,079 | 0,087 | 0,101 | |
3 | 1 x D | 0,5 x D | 0,75 x D | 110 | – | 130 | fz | 0,009 | 0,014 | 0,019 | 0,029 | 0,040 | 0,048 | 0,056 | 0,063 | 0,070 | 0,081 | |
S | 1 | 1 x D | 0,3 x D | 0,3 x D | 50 | – | 90 | fz | 0,011 | 0,017 | 0,023 | 0,036 | 0,050 | 0,061 | 0,070 | 0,079 | 0,087 | 0,101 |
2 | 1 x D | 0,3 x D | 0,3 x D | 25 | – | 40 | fz | 0,006 | 0,009 | 0,013 | 0,019 | 0,026 | 0,032 | 0,037 | 0,042 | 0,046 | 0,054 | |
3 | 1 x D | 0,3 x D | 0,3 x D | 25 | – | 40 | fz | 0,006 | 0,009 | 0,013 | 0,019 | 0,026 | 0,032 | 0,037 | 0,042 | 0,046 | 0,054 | |
4 | 1 x D | 0,5 x D | 0,75 x D | 50 | – | 60 | fz | 0,007 | 0,011 | 0,016 | 0,026 | 0,037 | 0,045 | 0,052 | 0,058 | 0,064 | 0,074 | |
H | 1 | 1 x D | 0,5 x D | 0,75 x D | 80 | – | 140 | fz | 0,010 | 0,016 | 0,021 | 0,033 | 0,045 | 0,054 | 0,062 | 0,070 | 0,077 | 0,088 |
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