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KSOM Mini • Shell Mills • Metric

Name: KSOM Mini • Shell Mills • Metric
SKU: 2465247
Rating: 0 (0 reviews)

Shell Mills

Metric

Inch

SAP Material Number	2465247
ISO Catalog Number	80A09RS45OF06A
ANSI Catalog Number	80A09RS45OF06A
[D1] Effective Cutting Diameter	80 mm
[D1] Effective Cutting Diameter	3.149 in
[D1MAX] Maximum Cutting Diameter	88.7 mm
[D1MAX] Maximum Cutting Diameter	3.492 in
[D] Adapter / Shank / Bore Diameter	27 mm
[D] Adapter / Shank / Bore Diameter	1.063 in
[D6] Hub Diameter	64 mm
[D6] Hub Diameter	2.52 in
[L] Overall Length	50 mm
[L] Overall Length	1.968 in
[AP1MAX] 1st Maximum Cutting Depth	3.5 mm
[AP1MAX] 1st Maximum Cutting Depth	.138 in
Number of Inserts	9
Maximum Ramping Angle	3
Weight Kilograms	1.15
Max RPM	7960

See all Product Variants

Uses and application

Face Milling
Ramping: Blank
Side Milling/Shoulder Milling: Eased Chamfer
Milling - Through Coolant
Milling - Side and Face

Workpiece Materials

P Steel

M Stainless Steel

K Cast Iron

N Non-Ferrous

S High-Temp Alloys

H Hardened Materials

Features and benefits

Eight cutting edges per insert.

Super soft cutting.

Machine Side

Workpiece Side

Insert Selection Guide

Material Group	Light Machining		General Purpose		Heavy Machining
	(Light geometry)		–		(Strong geometry)
	wear resistance		<="" td="">		toughness
	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	.E..LB	KCPK30	.E..GB	KCPM40	.S..HB	KCPK30
P3–P4	.E..LB	KCPK30	.E..GB	KCPK30	.S..HB	KCPK30
P5–P6	.E..LB	KC725M	.E..GB	KC725M	.S..HB	KC725M
M1–M2	.E..LB	KCSM40	.E..GB	KCSM40	.S..HB	KCSM40
M3	.E..LB	KCSM40	.E..GB	KCSM40	.S..HB	KCSM40
K1–K2	.E..LB	KCK15	.E..GB	KC520M	.E..GB	KCK15
K3	.E..LB	KCPK30	.E..GB	KC520M	.S..HB	KCPK30
N1–N2	.F..LBJ	KC410M	.E..LBJ	KC422M	.E..LBJ	KC422M
N3	.F..LBJ	KC410M	.F..LNJ	KC410M	.F..LNJ	KC410M
S1–S2	.E..LB	KC725M	.E..GB	KC725M	.S..HB	KC725M
S3	.E..LB	KCSM40	.E..GB	KCSM40	.S..HB	KCSM40
S4	.E..LB	KCSM40	.E..GB	KCSM40	.S..HB	KCSM40
H1	–	–	–	–	–	–

Recommended Starting Feeds [mm]

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.F..LBJ	0,17	0,61	1,03	0,12	0,44	0,74	0,09	0,33	0,55	0,08	0,29	0,48	0,07	0,26	0,44	.F..LBJ
.F..LNJ	0,17	0,61	1,03	0,12	0,44	0,74	0,09	0,33	0,55	0,08	0,29	0,48	0,07	0,26	0,44	.F..LNJ
.E..LBJ	0,17	0,61	1,13	0,12	0,44	0,81	0,09	0,33	0,61	0,08	0,29	0,53	0,07	0,26	0,48	.E..LBJ
.E..LB	0,34	0,75	1,20	0,25	0,54	0,86	0,19	0,40	0,64	0,16	0,35	0,56	0,15	0,32	0,51	.E..LB
.S..LB	0,34	0,73	1,30	0,25	0,53	0,93	0,19	0,39	0,69	0,16	0,34	0,60	0,15	0,32	0,55	.S..LB
.E..GB	0,34	0,87	1,39	0,25	0,62	1,00	0,19	0,47	0,74	0,16	0,41	0,65	0,15	0,37	0,59	.E..GB
.S..HB	0,34	0,87	1,49	0,25	0,62	1,07	0,19	0,47	0,79	0,16	0,41	0,69	0,15	0,37	0,63	.S..HB

Light Machining

General Purpose

Heavy Machining

Recommended Starting Feeds [IPT]

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.F..LBJ	.007	.025	.041	.005	.018	.030	.004	.013	.022	.003	.012	.019	.003	.011	.018	.F..LBJ
.F..LNJ	.007	.025	.041	.005	.018	.030	.004	.013	.022	.003	.012	.019	.003	.011	.018	.F..LNJ
.E..LBJ	.007	.025	.045	.005	.018	.033	.004	.013	.024	.003	.012	.021	.003	.011	.019	.E..LBJ
.E..LB	.014	.029	.047	.010	.021	.034	.007	.016	.025	.006	.014	.022	.006	.013	.020	.E..LB
.S..LB	.014	.029	.051	.010	.021	.037	.007	.016	.027	.006	.014	.024	.006	.012	.022	.S..LB
.E..GB	.014	.034	.055	.010	.025	.039	.007	.018	.029	.006	.016	.025	.006	.015	.023	.E..GB
.S..HB	.014	.034	.059	.010	.025	.042	.007	.018	.031	.006	.016	.027	.006	.015	.025	.S..HB

Light Machining

General Purpose

Heavy Machining

Recommended Starting Speeds [m/min]

Material Group		KC410M			KC422M			KC520M			KC522M			KC725M			KCK15			KCPM20			KCPK30
P	1	–	–	–	–	–	–	–	–	–	395	345	325	315	275	255	–	–	–	660	580	535	545	475	440
	2	–	–	–	–	–	–	–	–	–	330	290	240	260	230	195	–	–	–	410	370	330	335	305	275
	3	–	–	–	–	–	–	–	–	–	305	255	215	240	205	170	–	–	–	370	330	305	305	275	250
	4	–	–	–	–	–	–	–	–	–	270	225	180	215	180	145	–	–	–	275	255	230	225	210	190
	5	–	–	–	–	–	–	–	–	–	225	200	180	180	160	145	–	–	–	330	300	275	310	275	255
	6	–	–	–	–	–	–	–	–	–	200	150	120	160	120	95	–	–	–	230	200	175	190	165	–
M	1	–	–	–	–	–	–	–	–	–	245	215	200	205	180	165	–	–	–	270	240	205	250	220	190
	2	–	–	–	–	–	–	–	–	–	225	190	160	185	160	130	–	–	–	245	215	190	225	195	170
	3	–	–	–	–	–	–	–	–	–	170	145	115	140	120	95	–	–	–	195	175	150	175	160	140
K	1	–	–	–	–	–	–	325	295	260	275	250	220	–	–	–	505	460	410	435	390	350	355	320	285
	2	–	–	–	–	–	–	255	225	215	215	195	180	–	–	–	400	355	330	345	310	280	280	255	230
	3	–	–	–	–	–	–	215	190	170	180	160	145	–	–	–	335	300	275	290	255	240	235	210	195
N	1–2	1460	1300	1195	1285	1135	1050	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	1300	1195	1100	1135	1050	915	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	–	–	–	50	45	35	45	35	30	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	50	45	35	45	35	30	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	60	50	35	55	45	30	–	–	–	–	–	–	–	–	–
	4	–	–	–	–	–	–	–	–	–	85	60	45	75	55	35	–	–	–	–	–	–	–	–	–
H	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–

Recommended Starting Speeds [SFM]

Material Group		KC410M			KC422M			KC520M			KC522M			KC725M			KCK15			KCPM20			KCPK30
P	1	–	–	–	–	–	–	–	–	–	1300	1130	1060	1030	900	840	–	–	–	2170	1910	1760	1780	1560	1450
	2	–	–	–	–	–	–	–	–	–	1080	950	790	860	760	640	–	–	–	1340	1210	1090	1100	1000	900
	3	–	–	–	–	–	–	–	–	–	1000	840	700	790	670	550	–	–	–	1210	1090	1000	1000	900	820
	4	–	–	–	–	–	–	–	–	–	890	730	590	710	590	470	–	–	–	910	840	760	740	690	620
	5	–	–	–	–	–	–	–	–	–	730	660	590	590	530	470	–	–	–	1090	980	900	1020	910	830
	6	–	–	–	–	–	–	–	–	–	650	490	400	520	400	310	–	–	–	760	660	570	620	540	–
M	1	–	–	–	–	–	–	–	–	–	800	710	650	670	590	540	–	–	–	880	790	680	820	720	620
	2	–	–	–	–	–	–	–	–	–	730	620	520	610	520	430	–	–	–	800	700	620	730	640	550
	3	–	–	–	–	–	–	–	–	–	550	480	370	460	400	310	–	–	–	640	570	490	570	520	460
K	1	–	–	–	–	–	–	1060	960	850	900	820	720	–	–	–	1660	1510	1340	1420	1280	1150	1160	1050	940
	2	–	–	–	–	–	–	830	740	700	710	640	590	–	–	–	1310	1170	1090	1130	1010	920	920	830	760
	3	–	–	–	–	–	–	700	620	560	590	530	480	–	–	–	1100	980	900	950	840	780	770	690	640
N	1–2	4790	4260	3920	4220	3720	3440	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	4260	3920	3600	3720	3440	3000	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	–	–	–	160	140	110	140	120	100	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	160	140	110	140	120	100	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	200	160	110	180	140	100	–	–	–	–	–	–	–	–	–
	4	–	–	–	–	–	–	–	–	–	280	200	140	240	180	120	–	–	–	–	–	–	–	–	–
H	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–

Plunging

D1 mm	D1 max mm	max ap mm	ramping angle (°)	ramping length mm
32	41,1	9	11,0	46,3
40	49,0	9	7,5	68,4
50	58,9	9	5,0	102,9
63	71,8	9	3,9	132,0
80	88,7	9	2,9	177,7
100	108,6	9	2,2	234,3
125	133,6	9	1,7	303,2
160	168,5	9	1,3	396,6

Face Milling

Max. DOC AP	mm	Chipload (fz)
Ap1 max	3,5	1 x fz
Ap2 max	9,0	0,6 x fz

Ramping

		Hole Diameter
D1 mm	D1 max mm	min. mm	max. mm	Ap/Rev. mm
32	41,1	61,7	81,7	4,7
40	49,0	77,5	97,6	4,7
50	58,9	97,4	117,4	4,7
63	71,8	123,3	143,3	4,7
80	88,7	157,2	177,2	4,7
100	108,6	197,2	217,1	4,7
125	133,6	247,1	267,0	4,7
160	168,5	317,1	377,0	4,7

Helical Interpolation

Max. Plunging Depth	mm
Ap1 max	3,2

Spare Parts for KSOM Mini • Shell Mills • Metric

COOLANT SCREW M12

T-HANDLE TORX PLUS WRENCH TTP15

INSERT SCR M4.5-0.75 x 9 IP15

Spare Part 193.434

CLAMPING FINGER KSOM MINI

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