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| Material Nummer | 5477296 |
| ISO Katalog Nummer | EDPT140408PDERHD2 |
| ANSI Katalog Nummer | EP1408EHD2 |
| Sorte | KCPK30 |
| [LI] Wendeschneidplattenlänge | 17.471 mm |
| [LI] Wendeschneidplattenlänge | 0.6878 in |
| [L10] Schneidkantenlänge der Wendeschneidplatte | 15.298 mm |
| [L10] Schneidkantenlänge der Wendeschneidplatte | 0.6023 in |
| [S] Dicke der Wendeschneidplatte | 4.5 mm |
| [S] Dicke der Wendeschneidplatte | 0.1772 in |
| [W] Schneideinsatzbreite | 8.379 mm |
| [W] Schneideinsatzbreite | 0.3299 in |
| [BS] Eckflächenlänge | 2.56 mm |
| [BS] Eckflächenlänge | 0.101 in |
| [Rε] Eckenradius | 0.8 mm |
| [Rε] Eckenradius | 0.031 in |
| Mittlere Spandicke [HM] | 0.064 mm |
| Mittlere Spandicke [HM] | 0.0025 in |
| Schneidkanten pro Wendeschneidplatte | 2 |
Grades
KCPK30
Eine Hartmetallsorte mit CVD-Multilayer-Beschichtung (TiN/TiCN/Al2O3), die dem fortschrittlichen Beyond™-Nachbehandlungsverfahren unterzogen wurde. Das Substrat ist äußerst zäh. KCPK30 ist zur allgemeinen Fräsbearbeitung und zum Schruppfräsen von Stählen und Gusseisen umfassend einsetzbar. Die Sorte erzielt beste Leistungen bei der Trockenbearbeitung, eignet sich jedoch auch zur Nassbearbeitung.
Lösung erstellen, um Vorschübe und Geschwindigkeiten zu berechnen
Nachdem Sie eine Lösung erstellt haben, wählen Sie einfach das Symbol für Vorschübe und Geschwindigkeiten und unser System gibt Ihnen Empfehlungen. Sie können die Informationen anpassen, indem Sie Ihre Maschine und Spezifikationen hinzufügen oder Anpassungen mithilfe der Schieberegler vornehmen.
| Mill 1-14™ • Recommended Starting Feeds [mm] | |||||||||||||||
| Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | |||||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
| .F..LDJ | 0,12 | 0,46 | 0,82 | 0,08 | 0,33 | 0,59 | 0,06 | 0,25 | 0,44 | 0,06 | 0,22 | 0,38 | 0,05 | 0,20 | 0,35 |
| .E..LDJ | 0,12 | 0,47 | 0,82 | 0,08 | 0,34 | 0,59 | 0,06 | 0,26 | 0,44 | 0,06 | 0,22 | 0,39 | 0,05 | 0,20 | 0,35 |
| .E..LD | 0,12 | 0,46 | 0,81 | 0,09 | 0,33 | 0,58 | 0,07 | 0,25 | 0,43 | 0,06 | 0,22 | 0,38 | 0,05 | 0,20 | 0,35 |
| .E..GD | 0,17 | 0,52 | 0,89 | 0,12 | 0,38 | 0,64 | 0,09 | 0,28 | 0,48 | 0,08 | 0,24 | 0,42 | 0,07 | 0,22 | 0,38 |
| .S..GE | 0,23 | 0,51 | 0,89 | 0,17 | 0,37 | 0,64 | 0,13 | 0,27 | 0,48 | 0,11 | 0,24 | 0,42 | 0,10 | 0,22 | 0,38 |
| .S..GD | 0,23 | 0,50 | 0,88 | 0,17 | 0,36 | 0,63 | 0,13 | 0,27 | 0,47 | 0,11 | 0,24 | 0,41 | 0,10 | 0,22 | 0,38 |
| .S..GD2 | 0,23 | 0,50 | 0,88 | 0,17 | 0,36 | 0,63 | 0,13 | 0,27 | 0,47 | 0,11 | 0,24 | 0,41 | 0,10 | 0,22 | 0,38 |
| .E..HD | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
| .E..HD2 | 0,21 | 0,59 | 0,95 | 0,15 | 0,43 | 0,68 | 0,11 | 0,32 | 0,51 | 0,10 | 0,28 | 0,44 | 0,09 | 0,25 | 0,41 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||||||||||
| Mill 1-14™ • Recommended Starting Feeds [Inch] | |||||||||||||||
| Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | |||||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
| .F..LDJ | .005 | .013 | .023 | .003 | .009 | .017 | .003 | .007 | .013 | .002 | .006 | .011 | .002 | .006 | .010 |
| .E..LDJ | .005 | .017 | .028 | .003 | .012 | .020 | .003 | .009 | .015 | .002 | .008 | .013 | .002 | .007 | .012 |
| .E..LD | .005 | .016 | .028 | .004 | .012 | .020 | .003 | .009 | .015 | .002 | .008 | .013 | .002 | .007 | .012 |
| .E..GD | .007 | .019 | .032 | .005 | .013 | .023 | .004 | .010 | .017 | .003 | .009 | .015 | .003 | .008 | .014 |
| .S..GE | .009 | .020 | .032 | .007 | .014 | .023 | .005 | .011 | .017 | .004 | .009 | .015 | .004 | .009 | .014 |
| .S..GD | .009 | .020 | .032 | .007 | .014 | .023 | .005 | .011 | .017 | .004 | .009 | .015 | .004 | .009 | .014 |
| .S..GD2 | .009 | .020 | .032 | .007 | .014 | .023 | .005 | .011 | .017 | .004 | .009 | .015 | .004 | .009 | .014 |
| .E..HD | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 |
| .E..HD2 | .008 | .023 | .037 | .006 | .017 | .027 | .004 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||||||||||
| Mill 1-14™ • Recommended Starting Speed [m/min] | ||||||||||||||||||||||||||||||||
| D = Dry Machining W = Wet Machining Y = Yes N = No Y, -20% = Yes, but reduce speed by 20% | KC410M | KC422M | KC522M | KC725M | KCK15 | KCK20B | KCPK30 | KCPM40 | KCSM30 | KCSM40 | ||||||||||||||||||||||
| Spandicke hex mm | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||||||
| D | W | Schnittgeschwindigkeit (m/min) | Max. | Startwert | Min. | Max. | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. |
| P | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | – | – | – | 455 | 395 | 370 | 295 | 260 | 245 | 370 | 320 | 300 | 350 | 320 | 300 |
| Y | Y, -20% | 2 | – | – | – | – | – | – | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | – | – | – | 280 | 255 | 230 | 250 | 215 | 180 | 305 | 270 | 220 | 300 | 270 | 220 |
| Y | Y, -20% | 3 | – | – | – | – | – | – | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | – | – | – | 255 | 230 | 205 | 230 | 195 | 160 | 285 | 240 | 195 | 280 | 240 | 195 |
| Y | Y, -20% | 4 | – | – | – | – | – | – | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | – | – | – | 225 | 185 | 160 | 205 | 170 | 135 | 250 | 205 | 165 | 240 | 205 | 165 |
| Y | Y, -20% | 5 | – | – | – | – | – | – | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | – | – | – | 190 | 170 | 150 | 170 | 155 | 135 | 205 | 190 | 165 | 200 | 180 | 160 |
| Y | Y, -20% | 6 | – | – | – | – | – | – | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | – | – | – | 160 | 135 | 110 | 150 | 115 | 90 | 185 | 140 | 110 | 180 | 140 | 100 |
| M | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | – | – | – | 205 | 185 | 155 | 195 | 170 | 155 | 225 | 180 | 170 | 260 | 210 | 185 |
| Y | Y, -20% | 2 | – | – | – | – | – | – | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | – | – | – | 185 | 160 | 140 | 175 | 150 | 125 | 205 | 160 | 135 | 235 | 180 | 145 |
| Y | Y, -20% | 3 | – | – | – | – | – | – | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | – | – | – | 145 | 130 | 115 | 130 | 115 | 90 | 155 | 125 | 95 | 175 | 145 | 110 |
| K | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 360 | 290 | 245 | 295 | 265 | 240 | – | – | – | – | – | – | – | – | – |
| Y | Y, -20% | 2 | – | – | – | – | – | – | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 280 | 230 | 195 | 235 | 210 | 190 | – | – | – | – | – | – | – | – | – |
| Y | Y, -20% | 3 | – | – | – | – | – | – | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 210 | 175 | 140 | 195 | 175 | 160 | – | – | – | – | – | – | – | – | – |
| N | ||||||||||||||||||||||||||||||||
| N | Y | 1 | 1215 | 1080 | 995 | 1075 | 945 | 875 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| N | Y | 2 | 1080 | 995 | 915 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| N | Y | 3 | 1080 | 995 | 915 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| S | ||||||||||||||||||||||||||||||||
| N | Y | 1 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 50 | 40 | 25 |
| N | Y | 2 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 55 | 40 | 25 |
| N | Y | 3 | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | 65 | 45 | 30 |
| N | Y | 4 | – | – | – | – | – | – | 50 | 45 | 35 | 50 | 45 | 30 | – | – | – | – | – | – | 50 | 45 | 35 | 55 | 50 | 35 | 60 | 55 | 40 | 75 | 60 | 40 |
| H | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 135 | 100 | 75 | – | – | – |
| Y | Y, -20% | 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| Y | Y, -20% | 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | ||||||||||||||||||||||||||||||||
| Mill 1-14™ • Recommended Starting Speeds [SFM] | ||||||||||||||||||||||||||||||||
| D = Dry Machining W = Wet Machining Y = Yes N = No Y, -20% = Yes, but reduce speed by 20% | KC410M | KC422M | KC522M | KC725M | KCK15 | KCK20B | KCPK30 | KCPM40 | KCSM30 | KCSM40 | ||||||||||||||||||||||
| Chip Thickness hex Inch | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||||||
| D | W | Schnittgeschwindigkeit | Max. | Startwert | Min. | Max. | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. | Startwert | Startwert | Min. |
| P | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 1085 | 935 | 885 | 855 | 755 | 705 | – | – | – | – | – | – | 1495 | 1295 | 1215 | 970 | 855 | 805 | 1215 | 1050 | 985 | 1150 | 1050 | 985 |
| Y | Y, -20% | 2 | – | – | – | – | – | – | 900 | 785 | 655 | 720 | 625 | 525 | – | – | – | – | – | – | 920 | 835 | 755 | 820 | 705 | 590 | 1000 | 885 | 720 | 985 | 885 | 720 |
| Y | Y, -20% | 3 | – | – | – | – | – | – | 835 | 705 | 575 | 655 | 560 | 460 | – | – | – | – | – | – | 835 | 755 | 675 | 755 | 640 | 525 | 935 | 785 | 640 | 920 | 785 | 640 |
| Y | Y, -20% | 4 | – | – | – | – | – | – | 740 | 605 | 490 | 590 | 490 | 395 | – | – | – | – | – | – | 740 | 605 | 525 | 675 | 560 | 445 | 820 | 675 | 540 | 785 | 675 | 540 |
| Y | Y, -20% | 5 | – | – | – | – | – | – | 605 | 560 | 490 | 490 | 445 | 395 | – | – | – | – | – | – | 625 | 560 | 490 | 560 | 510 | 445 | 675 | 625 | 540 | 655 | 590 | 525 |
| Y | Y, -20% | 6 | – | – | – | – | – | – | 540 | 410 | 330 | 425 | 330 | 260 | – | – | – | – | – | – | 525 | 445 | 360 | 490 | 375 | 295 | 605 | 460 | 360 | 590 | 460 | 330 |
| M | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 675 | 590 | 540 | 560 | 490 | 445 | – | – | – | – | – | – | 675 | 605 | 510 | 640 | 560 | 510 | 740 | 590 | 560 | 855 | 690 | 605 |
| Y | Y, -20% | 2 | – | – | – | – | – | – | 605 | 525 | 425 | 510 | 425 | 360 | – | – | – | – | – | – | 605 | 525 | 460 | 575 | 490 | 410 | 675 | 525 | 445 | 770 | 590 | 475 |
| Y | Y, -20% | 3 | – | – | – | – | – | – | 460 | 395 | 310 | 375 | 330 | 260 | – | – | – | – | – | – | 475 | 425 | 375 | 425 | 375 | 295 | 510 | 410 | 310 | 575 | 475 | 360 |
| K | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 755 | 675 | 605 | – | – | – | 1380 | 1265 | 1115 | 1180 | 950 | 805 | 970 | 870 | 785 | – | – | – | – | – | – | – | – | – |
| Y | Y, -20% | 2 | – | – | – | – | – | – | 590 | 525 | 490 | – | – | – | 1100 | 970 | 900 | 920 | 755 | 640 | 770 | 690 | 625 | – | – | – | – | – | – | – | – | – |
| Y | Y, -20% | 3 | – | – | – | – | – | – | 490 | 445 | 395 | – | – | – | 920 | 820 | 755 | 690 | 575 | 460 | 640 | 575 | 525 | – | – | – | – | – | – | – | – | – |
| N | ||||||||||||||||||||||||||||||||
| N | Y | 1 | 3985 | 3545 | 3265 | 3525 | 3100 | 2870 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| N | Y | 2 | 3545 | 3265 | 3000 | 3100 | 2870 | 2495 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| N | Y | 3 | 3545 | 3265 | 3000 | 3100 | 2870 | 2495 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| S | ||||||||||||||||||||||||||||||||
| N | Y | 1 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 165 | 130 | 80 |
| N | Y | 2 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 180 | 130 | 80 |
| N | Y | 3 | – | – | – | – | – | – | 165 | 130 | 80 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 180 | 150 | 100 | 215 | 150 | 100 |
| N | Y | 4 | – | – | – | – | – | – | 165 | 150 | 115 | 165 | 150 | 100 | – | – | – | – | – | – | 165 | 150 | 115 | 180 | 165 | 115 | 195 | 180 | 130 | 245 | 195 | 130 |
| H | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 395 | 295 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 445 | 330 | 245 | – | – | – |
| Y | Y, -20% | 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| Y | Y, -20% | 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | ||||||||||||||||||||||||||||||||
| Mill 1-14™ • Ramping Angles [mm] | |||||
| Wendeschneidplatten-Ausführung | Nenn- durch- messer | Max. Tauchwinkel | DH min [mm] - (min hole diameter) | DH min (min Bohrungsdurchmesser) | DHI min (max. Flachbohrungs-Durchmesser) |
| Mill 1-14 | 20 | 16˚ | 23,74 | 40 | 35,62 |
| Mill 1-14 | 25 | 11˚ | 33,75 | 50 | 44,44 |
| Mill 1-14 | 32 | 7˚ | 47,80 | 64 | 59,79 |
| Mill 1-14 | 40 | 5˚ | 63,76 | 80 | 75,22 |
| Mill 1-14 | 40 | 5˚ | 64,00 | 80 | 75,47 |
| Mill 1-14 | 50 | 4˚ | 83,96 | 100 | 96,05 |
| Mill 1-14 | 63 | 3˚ | 109,93 | 126 | 121,47 |
| Mill 1-14 | 80 | 2˚ | 143,91 | 160 | 155,47 |
| Mill 1-14 | 100 | 1˚ | 183,89 | 200 | 199,47 |
| Mill 1-14 | 125 | 1˚ | 233,88 | 250 | 245,47 |
| Mill 1-14 | 160 | 1˚ | 303,88 | 320 | 315,47 |
| Werkstoffgruppe | Leichte Bearbeitung | Mittelere | Schruppbearbeitung | |||
| P1–P2 | .E..GD | KCPM40 | .S..GD2 | KCPM40 | .E..HD2 | KCPM40 |
| P3–P4 | .E..GD | KCPM40 | .S..GD2 | KCPK30 | .E..HD2 | KCPK30 |
| P5–P6 | .E..GD | KC725M | .S..GD2 | KC725M | .E..HD2 | KC725M |
| M1–M2 | .E..LD | KC522M | .E..GD | KCSM40 | .E..HD2 | KC522M |
| M3 | .E..GD | KCSM40 | .S..GD2 | KCPM40 | .E..HD2 | KCPM40 |
| K1–K2 | .S..GD2 | KCK20B | .E..HD2 | KCK20B | .E..HD2 | KCK15 |
| K3 | .S..GD2 | KCK20B | .E..HD2 | KCK20B | .E..HD2 | KCK15 |
| N1–N2 | .F..LDJ | KC410M | .F..LDJ | KC410M | .E..LDJ | KC422M |
| N3 | .F..LDJ | KC410M | .F..LDJ | KC410M | .E..LDJ | KC422M |
| S1–S2 | .E..GD | KC725M | .S..GD2 | KC725M | .E..HD2 | KC725M |
| S3 | .E..GD | KCSM40 | .S..GD2 | KC725M | .E..HD2 | KC725M |
| S4 | .E..GD | KCSM40 | .S..GD2 | KC725M | .E..HD2 | KC522M |
| H1 | – | – | – | – | – | – |
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