Product Similar To:
Inserts for Z Axis Plunge Mill • SDET-GDZ
Z-Axis Plunge Mill
Material Number5542022
ISO Catalog IDSDET120412PDENGDZANSI Catalog IDSDET433PDENGDZ
- P Steel
- M Stainless Steel
- S High-Temp Alloys
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Material Number | 5542022 |
ISO Catalog ID | SDET120412PDENGDZ |
ANSI Catalog ID | SDET433PDENGDZ |
Grade | KCPM40 |
[D] Insert IC Size | 12.7 mm |
[D] Insert IC Size | 0.5 in |
[S] Insert Thickness | 4.763 mm |
[S] Insert Thickness | 0.1875 in |
[L10] Insert Cutting Edge Length | 12.7 mm |
[L10] Insert Cutting Edge Length | 0.5 in |
[Rε] Corner Radius | 1.2 mm |
[Rε] Corner Radius | 0.047 in |
Average Chip Thickness [HM] | 0.064 mm |
Average Chip Thickness [HM] | 0.0025 in |
Cutting Edges per Insert | 4 |
Workpiece Materials
- Steel
- Stainless Steel
- High-Temp Alloys
Grades
KCPM40
Coated carbide grade with an advanced PVD TiAlN/AlCrN coating. Tough substrate with excellent capability at higher temperatures. KCPM40™ is the first choice for milling steel and stainless steel. Good thermal shock resistance makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.
Features and benefits
- Precision ground insert.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
Recommended Starting Feeds [mm]
Light | General | Heavy |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LE | — | — | — | — | — | — | — | — | — | — | — | — | 0,05 | 0,10 | 0,20 | .F..LE |
.E..GDZ | — | — | — | — | — | — | — | — | — | — | — | — | 0,09 | 0,25 | 0,41 | .E..GDZ |
.S..GDZ | — | — | — | — | — | — | — | — | — | — | — | — | 0,10 | 0,25 | 0,41 | .S..GDZ |
.E..HPZ | — | — | — | — | — | — | — | — | — | — | — | — | 0,10 | 0,25 | 0,41 | .E..HPZ |
.S..HPZ | — | — | — | — | — | — | — | — | — | — | — | — | 0,10 | 0,25 | 0,41 | .S..HPZ |
Recommended Starting Feeds [mm]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||
50–100% | ||||
All Inserts | 0,004 | 0,010 | 0,016 | All Inserts |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Light | General | Heavy |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LE | .002 | .004 | .008 | .F..LE | ||||||||||||
.E..GDZ | .004 | .010 | .016 | .E..GDZ | ||||||||||||
.S..GDZ | .004 | .010 | .016 | .S..GDZ | ||||||||||||
.E..HPZ | .004 | .010 | .016 | .E..HPZ | ||||||||||||
.S..HPZ | .004 | .010 | .016 | .S..HPZ |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KC410M | KC522M | KC725M | KCPM20 | KCPK30 | |||||||||||
P | 1 | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | 660 | 580 | 535 | 545 | 475 | 440 |
2 | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | 410 | 370 | 330 | 335 | 305 | 275 | |
3 | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | 370 | 330 | 305 | 305 | 275 | 250 | |
4 | – | – | – | 270 | 225 | 180 | 215 | 180 | 145 | 275 | 255 | 230 | 225 | 210 | 190 | |
5 | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | 330 | 300 | 275 | 310 | 275 | 255 | |
6 | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | 230 | 200 | 175 | 190 | 165 | – | |
M | 1 | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | 270 | 240 | 205 | 250 | 220 | 190 |
2 | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | 245 | 215 | 190 | 225 | 195 | 170 | |
3 | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | 195 | 175 | 150 | 175 | 160 | 140 | |
K | 1 | – | – | – | 275 | 250 | 220 | – | – | – | 435 | 390 | 350 | 355 | 320 | 285 |
2 | – | – | – | 215 | 195 | 180 | – | – | – | 345 | 310 | 280 | 280 | 255 | 230 | |
3 | – | – | – | 180 | 160 | 145 | – | – | – | 290 | 255 | 240 | 235 | 210 | 195 | |
N | 1–2 | 1460 | 1300 | 1195 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – |
2 | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | |
3 | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | |
4 | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [m/min]
Material Group | KC522M | KC725M | KCPK30 | KCSM30 | |||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | |
6 | 200 | 150 | 120 | 160 | 120 | 95 | – | – | – | – | – | – | |
M | 1 | 245 | 215 | 200 | 205 | 180 | 165 | – | – | – | – | – | – |
2 | 225 | 190 | 160 | 185 | 160 | 130 | – | – | – | – | – | – | |
3 | 170 | 145 | 115 | 140 | 120 | 95 | – | – | – | – | – | – | |
K | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 50 | 45 | 35 | 35 | 30 | – | – | – | – | – | – | – |
2 | 50 | 45 | 35 | 30 | 30 | – | – | – | – | – | – | – | |
3 | 60 | 50 | 35 | 40 | 40 | – | – | – | – | – | – | – | |
4 | 85 | 60 | 45 | 50 | 45 | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC410M | KC522M | KC725M | KCPM20 | KCPK30 | |||||||||||
P | 1 | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 |
2 | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | |
3 | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | 1210 | 1090 | 1000 | 1000 | 900 | 820 | |
4 | – | – | – | 890 | 730 | 590 | 710 | 590 | 470 | 910 | 840 | 760 | 740 | 690 | 620 | |
5 | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | 1090 | 980 | 900 | 1020 | 910 | 830 | |
6 | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | 760 | 660 | 570 | 620 | 540 | – | |
M | 1 | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | 880 | 790 | 680 | 820 | 720 | 620 |
2 | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | 800 | 700 | 620 | 730 | 640 | 550 | |
3 | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | 640 | 570 | 490 | 570 | 520 | 460 | |
K | 1 | 510 | 480 | 450 | 900 | 820 | 720 | – | – | – | 1420 | 1280 | 1150 | 1160 | 1050 | 940 |
2 | 450 | 420 | 390 | 710 | 640 | 590 | – | – | – | 1130 | 1010 | 920 | 920 | 830 | 760 | |
3 | 400 | 350 | 310 | 590 | 530 | 480 | – | – | – | 950 | 840 | 780 | 770 | 690 | 640 | |
N | 1–2 | 1980 | 1860 | 1770 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 1620 | 1440 | 1260 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – |
2 | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | |
3 | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | |
4 | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..GDZ | KC725M | .S..GDZ | KC725M | .E..HPZ | KC725M |
P3–P4 | .S..GDZ | KCPK30 | .E..HPZ | KCPK30 | .S..HPZ | KCPK30 |
P5–P6 | .S..GDZ | KCPK30 | – | – | – | – |
M1–M2 | .E..GDZ | KC725M | .S..GDZ | KC725M | .E..HPZ | KC725M |
M3 | .S..GDZ | KCPK30 | .E..HPZ | KCPK30 | .S..HPZ | KCPK30 |
K1–K2 | .E..GDZ | KCPK30 | .S..GDZ | KCPK30 | .E..HPZ | KCPK30 |
K3 | .S..GDZ | KCPK30 | .E..HPZ | KCPK30 | .S..HPZ | KCPK30 |
N1–N2 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
N3 | – | – | – | – | – | – |
S1–S2 | .E..GDZ | KC725M | .S..GDZ | KC725M | .E..HPZ | KC725M |
S3 | .S..GDZ | KC725M | .E..HPZ | KC725M | .S..HPZ | KC725M |
S4 | .E..HPZ | KC725M | .S..HPZ | KC725M | – | – |
H1 | – | – | – | – | – | – |
Insert Selection Guide
Material Group | Light | General | Heavy | |||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1 | ||||||
P3 | ||||||
P5 | .S..GDZ | KCPK30 | .E..HPZ | KCPM20 | .S..HPZ | KCPM20 |
M1 | .E..GDZ | KC725M | .S..GDZ | KC725M | .E..HPZ | KCPK30 |
M3 | .S..GDZ | KCPK30 | .E..HPZ | KCPK30 | .S..HPZ | KCPK30 |
K1 | ||||||
K3 | ||||||
N1 | ||||||
N3 | ||||||
S1 | .E..GDZ | KC725M | .S..GDZ | KC725M | .E..HPZ | KC522M |
S3 | .S..GDZ | KC725M | .E..HPZ | KC725M | .S..HPZ | KC725M |
S4 | .E..HPZ | KC725M | .S..HPZ | KC725M | ||
H1 |
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