Helical Milling
Ramping: Blank
Slotting: Ball Nose
Side Milling/Shoulder Milling: Ball Nose
3D Profiling
Shank - Screw-On
Milling - Through Coolant
PocketingDownloaded file will be available after import in the {{cadTool}} tool library.
| Material Number | 4042581 |
| ISO Catalog ID | 40E03R045M16RP16 |
| ANSI Catalog ID | 40E03R045M16RP16 |
| [D1MAX] Maximum Cutting Diameter | 40 mm |
| [D1MAX] Maximum Cutting Diameter | 1.575 in |
| [D1] Effective Cutting Diameter | 24 mm |
| [D1] Effective Cutting Diameter | 0.945 in |
| [D] Adapter / Shank / Bore Diameter | 29 mm |
| [D] Adapter / Shank / Bore Diameter | 1.1417 in |
| [DPM] Pilot Diameter Machine Side | 16.99 mm |
| [DPM] Pilot Diameter Machine Side | 0.669 in |
| [G3X] Connection Thread Size External | M16 |
| [L2] Head Length | 45 mm |
| [L2] Head Length | 1.772 in |
| [WF] Width of Flat | 21.95 mm |
| [WF] Width of Flat | 0.864 in |
| [AP1MAX] 1st Maximum Cutting Depth | 8 mm |
| [AP1MAX] 1st Maximum Cutting Depth | 0.315 in |
| Number of Inserts | 3 |
| Maximum Ramping Angle | 8.383 |
| Weight Kilograms | 0.19 |
| Max RPM | 27300 |
| Gage Insert | RP..T1605M0. |
Helical MillingRamping: BlankSlotting: Ball NoseSide Milling/Shoulder Milling: Ball Nose3D ProfilingShank - Screw-OnMilling - Through CoolantPocketingCreate Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LEJ | 0,12 | 0,49 | 0,81 | 0,08 | 0,35 | 0,58 | 0,06 | 0,26 | 0,43 | 0,06 | 0,23 | 0,38 | 0,05 | 0,21 | 0,35 | .E..LEJ |
| .E..LE | 0,12 | 0,49 | 0,81 | 0,08 | 0,35 | 0,58 | 0,06 | 0,26 | 0,43 | 0,06 | 0,23 | 0,38 | 0,05 | 0,21 | 0,35 | .E..LE |
| .S..GEJ | 0,23 | 0,53 | 0,88 | 0,17 | 0,38 | 0,63 | 0,13 | 0,29 | 0,47 | 0,11 | 0,25 | 0,41 | 0,10 | 0,23 | 0,38 | .S..GEJ |
| .S..GE | 0,23 | 0,53 | 0,88 | 0,17 | 0,38 | 0,63 | 0,13 | 0,29 | 0,47 | 0,11 | 0,25 | 0,41 | 0,10 | 0,23 | 0,38 | .S..GE |
| .S..HP | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..HP |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LEJ | 0,16 | 0,67 | 1,12 | 0,12 | 0,49 | 0,80 | 0,09 | 0,36 | 0,60 | 0,08 | 0,32 | 0,52 | 0,07 | 0,29 | 0,48 | .E..LEJ |
| .E..LE | 0,16 | 0,67 | 1,12 | 0,12 | 0,49 | 0,80 | 0,09 | 0,36 | 0,60 | 0,08 | 0,32 | 0,52 | 0,07 | 0,29 | 0,48 | .E..LE |
| .S..GEJ | 0,32 | 0,73 | 1,23 | 0,23 | 0,53 | 0,87 | 0,18 | 0,39 | 0,65 | 0,15 | 0,34 | 0,57 | 0,14 | 0,31 | 0,52 | .S..GEJ |
| .S..GE | 0,32 | 0,73 | 1,23 | 0,23 | 0,53 | 0,87 | 0,18 | 0,39 | 0,65 | 0,15 | 0,34 | 0,57 | 0,14 | 0,31 | 0,52 | .S..GE |
| .S..HP | 0,32 | 0,82 | 1,33 | 0,23 | 0,59 | 0,95 | 0,18 | 0,44 | 0,70 | 0,15 | 0,38 | 0,61 | 0,14 | 0,35 | 0,56 | .S..HP |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LEJ | 0,24 | 1,02 | 1,71 | 0,18 | 0,73 | 1,21 | 0,13 | 0,54 | 0,90 | 0,11 | 0,47 | 0,78 | 0,10 | 0,43 | 0,71 | .E..LEJ |
| .E..LE | 0,24 | 1,02 | 1,71 | 0,18 | 0,73 | 1,21 | 0,13 | 0,54 | 0,90 | 0,11 | 0,47 | 0,78 | 0,10 | 0,43 | 0,71 | .E..LE |
| .S..GEJ | 0,49 | 1,11 | 1,87 | 0,35 | 0,79 | 1,32 | 0,26 | 0,59 | 0,98 | 0,23 | 0,51 | 0,85 | 0,21 | 0,47 | 0,78 | .S..GEJ |
| .S..GE | 0,49 | 1,11 | 1,87 | 0,35 | 0,79 | 1,32 | 0,26 | 0,59 | 0,98 | 0,23 | 0,51 | 0,85 | 0,21 | 0,47 | 0,78 | .S..GE |
| .S..HP | 0,49 | 1,24 | 2,03 | 0,35 | 0,89 | 1,43 | 0,26 | 0,66 | 1,06 | 0,23 | 0,57 | 0,92 | 0,21 | 0,52 | 0,84 | .S..HP |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LEJ | 0,20 | 0,84 | 1,41 | 0,15 | 0,61 | 1,00 | 0,11 | 0,45 | 0,74 | 0,10 | 0,39 | 0,65 | 0,09 | 0,36 | 0,59 | .E..LEJ |
| .E..LE | 0,20 | 0,84 | 1,41 | 0,15 | 0,61 | 1,00 | 0,11 | 0,45 | 0,74 | 0,10 | 0,39 | 0,65 | 0,09 | 0,36 | 0,59 | .E..LE |
| .S..GEJ | 0,40 | 0,92 | 1,54 | 0,29 | 0,66 | 1,09 | 0,22 | 0,49 | 0,81 | 0,19 | 0,43 | 0,71 | 0,17 | 0,39 | 0,65 | .S..GEJ |
| .S..GE | 0,40 | 0,92 | 1,54 | 0,29 | 0,66 | 1,09 | 0,22 | 0,49 | 0,81 | 0,19 | 0,43 | 0,71 | 0,17 | 0,39 | 0,65 | .S..GE |
| .S..HP | 0,40 | 1,03 | 1,67 | 0,29 | 0,73 | 1,18 | 0,22 | 0,55 | 0,88 | 0,19 | 0,48 | 0,76 | 0,17 | 0,44 | 0,70 | .S..HP |
| Material Group | KC422M | KC522M | KC725M | KCPM20 | KCPK30 | |||||||||||
| P | 1 | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | 660 | 580 | 535 | 545 | 475 | 440 |
| 2 | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | 410 | 370 | 330 | 335 | 305 | 275 | |
| 3 | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | 370 | 330 | 305 | 305 | 275 | 250 | |
| 4 | – | – | – | 270 | 225 | 180 | 215 | 180 | 145 | 275 | 255 | 230 | 225 | 210 | 190 | |
| 5 | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | 330 | 300 | 275 | 310 | 275 | 255 | |
| 6 | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | 230 | 200 | 175 | 190 | 165 | – | |
| M | 1 | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | 270 | 240 | 205 | 250 | 220 | 190 |
| 2 | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | 245 | 215 | 190 | 225 | 195 | 170 | |
| 3 | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | 195 | 175 | 150 | 175 | 160 | 140 | |
| K | 1 | – | – | – | 275 | 250 | 220 | – | – | – | 435 | 390 | 350 | 355 | 320 | 285 |
| 2 | – | – | – | 215 | 195 | 180 | – | – | – | 345 | 310 | 280 | 280 | 255 | 230 | |
| 3 | – | – | – | 180 | 160 | 145 | – | – | – | 290 | 255 | 240 | 235 | 210 | 195 | |
| N | 1–2 | 1285 | 1135 | 1050 | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | 1135 | 1050 | 915 | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – |
| 2 | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | |
| 3 | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | |
| 4 | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| Material Group | KC422M | KC522M | KC725M | KCPM20 | KCPK30 | |||||||||||
| P | 1 | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 |
| 2 | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | |
| 3 | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | 1210 | 1090 | 1000 | 1000 | 900 | 820 | |
| 4 | – | – | – | 890 | 730 | 590 | 710 | 590 | 470 | 910 | 840 | 760 | 740 | 690 | 620 | |
| 5 | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | 1090 | 980 | 900 | 1020 | 910 | 830 | |
| 6 | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | 760 | 660 | 570 | 620 | 540 | – | |
| M | 1 | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | 880 | 790 | 680 | 820 | 720 | 620 |
| 2 | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | 800 | 700 | 620 | 730 | 640 | 550 | |
| 3 | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | 640 | 570 | 490 | 570 | 520 | 460 | |
| K | 1 | – | – | – | 900 | 820 | 720 | – | – | – | 1420 | 1280 | 1150 | 1160 | 1050 | 940 |
| 2 | – | – | – | 710 | 640 | 590 | – | – | – | 1130 | 1010 | 920 | 920 | 830 | 760 | |
| 3 | – | – | – | 590 | 530 | 480 | – | – | – | 950 | 840 | 780 | 770 | 690 | 640 | |
| N | 1–2 | 4220 | 3720 | 3440 | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | 3720 | 3440 | 3000 | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – |
| 2 | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | |
| 3 | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | |
| 4 | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| catalog number | max ramp angle | max plunging depth | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
| 40E03R045M16RP16 | 8.3° | 2,6 | 52,4 | 64 | 80 |
| 40E02R040A32RP16L200 | 11.1° | 3,3 | 51,2 | 64 | 80 |
| 50A04RS90RP16 | 9.2° | 4,3 | 70 | 84 | 100 |
| 52A04RS90RP16 | 10.7° | 5,25 | 73,14 | 88 | 104 |
| 63A04RS90RP16 | 11.8° | 8,0 | 94,05 | 110 | 126 |
| 63A06RS90RP16 | 4.3° | 3,07 | 97,71 | 110 | 126 |
| 80A05RS90RP16 | 8.2° | 8,0 | 128,02 | 144 | 160 |
| 80A07RS90RP16 | 4.5° | 4,5 | 129,89 | 144 | 160 |
| 100B06RS90RP16 | 6.1° | 8,0 | 168,01 | 184 | 200 |
| 100B08RS90RP16 | 4.7° | 6,22 | 168,58 | 184 | 200 |
| 125B09RS90RP16 | 4,3° | 7,5 | 218,08 | 234 | 250 |
| catalog number | max ramp angle | max plunging depth | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
| BMD150R1603M16L150 | 9.9° | .106 | 1.904 | 2.37 | 3.0 |
| BMD150R1603W125L200 | 9.9° | .106 | 1.904 | 2.37 | 3.0 |
| BMD150R1602C125L800 | 11.0° | .117 | 1.888 | 2.37 | 3.0 |
| BMD200R1603S075L200 | 11.7° | .217 | 2.776 | 3.37 | 4.0 |
| BMD200R1604S075L200 | 9.7° | .181 | 2.810 | 3.37 | 4.0 |
| BMD250R1605S100L200 | 11.7° | .315 | 3.744 | 4.37 | 5.0 |
| BMD300R1605S100L200 | 8.8° | .315 | 4.738 | 5.37 | 6.0 |
| BMD300R1607S100L200 | 6.8° | .245 | 4.768 | 5.37 | 6.0 |
| BMD400R1608S125L200 | 4.6° | .245 | 6.762 | 7.37 | 8.0 |
| BMD500R1609S150L250 | 4.2° | .295 | 8.744 | 9.37 | 10.0 |
| BMD600R1610S150L250 | 3.4° | .295 | 10.744 | 11.37 | 12.0 |
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..LE | KCPK30 | .S..GE | KCPK30 | .S..HP | KCPM40 |
| P3–P4 | .E..LE | KCPK30 | .S..GE | KCPK30 | .S..HP | KCPM40 |
| P5–P6 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KC725M |
| M1–M2 | .E..LEJ | KC522M | .S..GEJ | KC522M | .S..HP | KC725M |
| M3 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KCPM40 |
| K1–K2 | – | – | – | – | – | – |
| K3 | .E..LE | KCPK30 | .S..GE | KCPK30 | .S..HP | KCPK30 |
| N1–N2 | .E..LEJ | KC422M | .E..LEJ | KC422M | .E..LEJ | KC422M |
| N3 | – | – | – | – | – | – |
| S1–S2 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KC725M |
| S3 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KCPM40 |
| S4 | .E..LEJ | KC522M | .S..GEJ | KC522M | .S..HP | KC725M |
| H1 | – | – | – | – | – | – |
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