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Insertos Mill 1-14™ • EDPT-S.GD2

Name: Insertos Mill 1-14™ • EDPT-S.GD2
SKU: 5545061
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Insertos intercambiáveis

Métrico

Polegada

SAP Material Number	5545061
ISO Catalog Number	EDPT140408PDSRGD2
ANSI Catalog Number	EP1408SGD2
Grade	KCPM40
[LI] Insert Length	17.471 mm
[LI] Insert Length	.6878 in
[L10] Insert Cutting Edge Length	15.087 mm
[L10] Insert Cutting Edge Length	.594 in
[S] Insert Thickness	4.5 mm
[S] Insert Thickness	.1772 in
[W] Insert Width	8.37 mm
[W] Insert Width	.3295 in
[BS] Corner Facet Length	2.61 mm
[BS] Corner Facet Length	.103 in
[Rε] Corner Radius	0.8 mm
[Rε] Corner Radius	.0312 in
Average Chip Thickness [HM]	0.108 mm
Average Chip Thickness [HM]	.0043 in
Cutting Edges per Insert	2

Ver todas as variantes de produtos

Materiais das peças

P Steel

M Stainless Steel

S High-Temp Alloys

Características e benefícios

Aplicações de desbaste pesado

Altas taxas de avanço

Todos os grupos de materiais

PSTS - Precisão pressionada e sinterizada ao tamanho

Ap1 Máx 14 mm (0,551")

Lateral da máquina

carregando...

Lateral da peça

carregando...

Guia de seleção de insertos

Werkstoffgruppe	Leichte Bearbeitung		Allgemeine Anwendung		Schruppbearbeitung
–	(Leicht schneidende Geometrie)		–		(Stabile Geometrie)
–	Verschleiß- festigkeit		<="" td="">		Zähigkeit
–	Geometrie	Sorte	Geometrie	Sorte	Geometrie	Sorte
P1–P2	.E..GD	KCPM40	.S..GD2	KCPM40	.E..HD2	KCPM40
P3–P4	.E..GD	KCPM40	.S..GD2	KCPK30	.E..HD2	KCPK30
P5–P6	.E..GD	KC725M	.S..GD2	KC725M	.E..HD2	KC725M
M1–M2	.E..LD	KC522M	.E..GD	KCSM40	.E..HD2	KC522M
M3	.E..GD	KCSM40	.S..GD2	KCPM40	.E..HD2	KCPM40
K1–K2	.S..GD2	KC520M	.E..HD2	KC520M	.E..HD2	KCK15
K3	.S..GD2	KC520M	.E..HD2	KC520M	.E..HD2	KCK15
N1–N2	.F..LDJ	KC410M	.F..LDJ	KC410M	.E..LDJ	KC422M
N3	.F..LDJ	KC410M	.F..LDJ	KC410M	.F..LDJ	KC410M
S1–S2	.E..GD	KC725M	.S..GD2	KC725M	.E..HD2	KC725M
S3	.E..GD	KCSM40	.S..GD2	KC725M	.E..HD2	KC725M
S4	.E..GD	KCSM40	.S..GD2	KC725M	.E..HD2	KC522M
H1	–	–	–	–	–	–

Insert Selection Guide

Werkstoffgruppe	Leichte Bearbeitung		Allgemeine Anwendung		Schruppbearbeitung
–	(Leicht schneidende Geometrie)				(Stabile Geometrie)
–	Verschleiß- festigkeit		<="" td="">		Zähigkeit
–	Geometrie	Sorte	Geometrie	Sorte	Geometrie	Sorte
P1–P2	.E..GD	KCPM40	.S..GD2	KCPM40	.E..HD2	KCPM40
P3–P4	.E..GD	KCPM40	.S..GD2	KCPK30	.E..HD2	KCPK30
P5–P6	.E..GD	KC725M	.S..GD2	KC725M	.E..HD2	KC725M
M1–M2	.E..LD	KC522M	.E..GD	KCSM40	.E..HD2	KC522M
M3	.E..GD	KCSM40	.S..GD2	KCPM40	.E..HD2	KCPM40
K1–K2	.S..GD2	KC520M	.E..HD2	KC520M	.E..HD2	KCK15
K3	.S..GD2	KC520M	.E..HD2	KC520M	.E..HD2	KCK15
N1–N2	.F..LDJ	KC410M	.F..LDJ	KC410M	.E..LDJ	KC422M
N3	.F..LDJ	KC410M	.F..LDJ	KC410M	.F..LDJ	KC410M
S1–S2	.E..GD	KC725M	.S..GD2	KC725M	.E..HD2	KC725M
S3	.E..GD	KCSM40	.S..GD2	KC725M	.E..HD2	KC725M
S4	.E..GD	KCSM40	.S..GD2	KC725M	.E..HD2	KC522M
H1	–	–	–	–	–	–

Avanços iniciais recomendados [mm]

Mill 1-14™ • Recommended Starting Feeds [mm]
Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)
	5%			10%			20%			30%			40–100%
	L	M	H	L	M	H	L	M	H	L	M	H	L	M	H
.F..LDJ	0,12	0,46	0,82	0,08	0,33	0,59	0,06	0,25	0,44	0,06	0,22	0,38	0,05	0,20	0,35
.E..LDJ	0,12	0,47	0,82	0,08	0,34	0,59	0,06	0,26	0,44	0,06	0,22	0,39	0,05	0,20	0,35
.E..LD	0,12	0,46	0,81	0,09	0,33	0,58	0,07	0,25	0,43	0,06	0,22	0,38	0,05	0,20	0,35
.E..GD	0,17	0,52	0,89	0,12	0,38	0,64	0,09	0,28	0,48	0,08	0,24	0,42	0,07	0,22	0,38
.S..GE	0,23	0,51	0,89	0,17	0,37	0,64	0,13	0,27	0,48	0,11	0,24	0,42	0,10	0,22	0,38
.S..GD	0,23	0,50	0,88	0,17	0,36	0,63	0,13	0,27	0,47	0,11	0,24	0,41	0,10	0,22	0,38
.S..GD2	0,23	0,50	0,88	0,17	0,36	0,63	0,13	0,27	0,47	0,11	0,24	0,41	0,10	0,22	0,38
.E..HD	0,23	0,59	0,95	0,17	0,43	0,68	0,13	0,32	0,51	0,11	0,28	0,44	0,10	0,25	0,41
.E..HD2	0,21	0,59	0,95	0,15	0,43	0,68	0,11	0,32	0,51	0,10	0,28	0,44	0,09	0,25	0,41
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate.

Light Machining

General Purpose

Heavy Machining

Avanços iniciais recomendados [mm]

Schneidkörper- Geometrie	Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in %															Schneidkörper- Geometrie
	5%			10%			20%			30%			40–100%
.F..LDJ	0,12	0,46	0,82	0,08	0,33	0,59	0,06	0,25	0,44	0,06	0,22	0,38	0,05	0,20	0,35	.F..LDJ
.E..LDJ	0,12	0,47	0,82	0,08	0,34	0,59	0,06	0,26	0,44	0,06	0,22	0,39	0,05	0,20	0,35	.E..LDJ
.E..LD	0,12	0,46	0,81	0,09	0,33	0,58	0,07	0,25	0,43	0,06	0,22	0,38	0,05	0,20	0,35	.E..LD
.E..GD	0,17	0,52	0,89	0,12	0,38	0,64	0,09	0,28	0,48	0,08	0,24	0,42	0,07	0,22	0,38	.E..GD
.S..GE	0,23	0,51	0,89	0,17	0,37	0,64	0,13	0,27	0,48	0,11	0,24	0,42	0,10	0,22	0,38	.S..GE
.S..GD	0,23	0,50	0,88	0,17	0,36	0,63	0,13	0,27	0,47	0,11	0,24	0,41	0,10	0,22	0,38	.S..GD
.S..GD2	0,23	0,50	0,88	0,17	0,36	0,63	0,13	0,27	0,47	0,11	0,24	0,41	0,10	0,22	0,38	.S..GD2
.E..HD	0,23	0,59	0,95	0,17	0,43	0,68	0,13	0,32	0,51	0,11	0,28	0,44	0,10	0,25	0,41	.E..HD
.E..HD2	0,21	0,59	0,95	0,15	0,43	0,68	0,11	0,32	0,51	0,10	0,28	0,44	0,09	0,25	0,41	.E..HD2

Leichte Bearbeitung

Allgemeine Anwendung

Schruppbearbeitung

Recommended Starting Feeds [IPT]

Schneidkörper- Geometrie	Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in %															Schneidkörper- Geometrie
	5%			10%			20%			30%			40–100%
.F..LDJ	.005	.019	.033	.003	.013	.023	.003	.010	.018	.002	.009	.015	.002	.008	.014	.F..LDJ
.E..LDJ	.005	.019	.033	.003	.014	.024	.003	.010	.018	.002	.009	.015	.002	.008	.014	.E..LDJ
.E..LD	.005	.018	.032	.004	.013	.023	.003	.010	.017	.002	.009	.015	.002	.008	.014	.E..LD
.E..GD	.007	.020	.035	.005	.015	.025	.004	.011	.019	.003	.010	.016	.003	.009	.015	.E..GD
.S..GE	.009	.020	.035	.007	.014	.025	.005	.011	.019	.004	.009	.017	.004	.009	.015	.S..GE
.S..GD	.009	.020	.035	.007	.014	.025	.005	.011	.019	.004	.009	.016	.004	.009	.015	.S..GD
.S..GD2	.009	.020	.035	.007	.014	.025	.005	.011	.019	.004	.009	.016	.004	.009	.015	.S..GD2
.E..HD	.009	.023	.037	.007	.017	.027	.005	.013	.020	.004	.011	.017	.004	.010	.016	.E..HD
.E..HD2	.008	.023	.037	.006	.017	.027	.004	.013	.020	.004	.011	.017	.004	.010	.016	.E..HD2

Leichte Bearbeitung

Allgemeine Anwendung

Schruppbearbeitung

Velocidades recomendadas iniciais [m/min]

Mill 1-14™ • Recommended Starting Speed [m/min]

D = Dry Machining W = Wet Machining Y = Yes N = No Y, -20% = Yes, but reduce speed by 20%

KC410M

KC422M

KC522M

KC725M

KCK15

KCK20B

KCPK30

KCPM40

KCSM30

KCSM40

Chip Thickness hex mm

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Cutting Speed (m/min)

Max

Start

Min

Max

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Y, -20%

–

330

285

270

260

230

215

–

455

395

370

295

260

245

370

320

300

350

320

300

Y, -20%

–

275

240

200

220

190

160

–

280

255

230

250

215

180

305

270

220

300

270

220

Y, -20%

–

255

215

175

200

170

140

–

255

230

205

230

195

160

285

240

195

280

240

195

Y, -20%

–

225

185

150

180

150

120

–

225

185

160

205

170

135

250

205

165

240

205

165

Y, -20%

–

185

170

150

135

120

–

190

170

150

170

155

135

205

190

165

200

180

160

Y, -20%

–

165

125

100

130

100

–

160

135

110

150

115

185

140

110

180

140

100

Y, -20%

–

205

180

165

170

150

135

–

205

185

155

195

170

155

225

180

170

260

210

185

Y, -20%

–

185

160

130

155

130

110

–

185

160

140

175

150

125

205

160

135

235

180

145

Y, -20%

–

140

120

115

100

–

145

130

115

130

115

155

125

175

145

110

Y, -20%

–

230

205

185

–

420

385

340

360

290

245

295

265

240

–

Y, -20%

–

180

160

150

–

335

295

275

280

230

195

235

210

190

–

Y, -20%

–

150

135

120

–

280

250

230

210

175

140

195

175

160

–

1215

1080

995

1075

945

875

–

1080

995

915

945

875

760

–

1080

995

915

945

875

760

–

Y, -20%

–

120

–

135

100

–

Y, -20%

–

Y, -20%

–

As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

Velocidades recomendadas iniciais [m/min]

Werkstoffgruppe		KC410M			KC422M			KC520M			KC522M			KC725M			KCK15			KCPM20			KCPK30
P	1	–	–	–	–	–	–	–	–	–	330	285	270	260	230	215	–	–	–	550	485	450	455	395	370
	2	–	–	–	–	–	–	–	–	–	275	240	200	220	190	160	–	–	–	340	310	275	280	255	230
	3	–	–	–	–	–	–	–	–	–	255	215	175	200	170	140	–	–	–	310	275	255	255	230	205
	4	–	–	–	–	–	–	–	–	–	225	185	150	180	150	120	–	–	–	230	215	190	190	175	160
	5	–	–	–	–	–	–	–	–	–	185	170	150	150	135	120	–	–	–	275	250	230	260	230	210
	6	–	–	–	–	–	–	–	–	–	165	125	100	130	100	80	–	–	–	190	170	145	160	135	–
M	1	–	–	–	–	–	–	–	–	–	205	180	165	170	150	135	–	–	–	225	200	175	205	185	155
	2	–	–	–	–	–	–	–	–	–	185	160	130	155	130	110	–	–	–	205	175	160	185	160	140
	3	–	–	–	–	–	–	–	–	–	140	120	95	115	100	80	–	–	–	160	145	125	145	130	115
K	1	–	–	–	–	–	–	270	245	215	230	205	185	–	–	–	420	385	340	360	325	295	295	265	240
	2	–	–	–	–	–	–	210	190	175	180	160	150	–	–	–	335	295	275	285	255	235	235	210	190
	3	–	–	–	–	–	–	175	160	145	150	135	120	–	–	–	280	250	230	240	215	200	195	175	160
N	1–2	1215	1080	995	1075	945	875	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	1080	995	915	945	875	760	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	–	–	–	40	35	25	35	30	25	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	40	35	25	35	30	25	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	50	40	25	45	35	25	–	–	–	–	–	–	–	–	–
	4	–	–	–	–	–	–	–	–	–	70	50	35	60	45	30	–	–	–	–	–	–	–	–	–
H	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–

Recommended Starting Speeds [SFM]

Werkstoffgruppe		KC410M			KC422M			KC520M			KC522M			KC725M			KCK15			KCPM20			KCPK30
P	1	–	–	–	–	–	–	–	–	–	1080	940	880	860	750	700	–	–	–	1810	1590	1470	1485	1300	1210
	2	–	–	–	–	–	–	–	–	–	900	790	660	720	630	530	–	–	–	1120	1010	910	920	830	750
	3	–	–	–	–	–	–	–	–	–	830	700	580	660	560	460	–	–	–	1010	910	830	830	750	680
	4	–	–	–	–	–	–	–	–	–	740	610	490	590	490	390	–	–	–	760	700	630	620	575	520
	5	–	–	–	–	–	–	–	–	–	610	550	490	490	440	390	–	–	–	910	820	750	850	760	690
	6	–	–	–	–	–	–	–	–	–	540	410	330	430	330	260	–	–	–	630	550	475	520	450	–
M	1	–	–	–	–	–	–	–	–	–	670	590	540	560	490	450	–	–	–	730	655	570	680	600	515
	2	–	–	–	–	–	–	–	–	–	610	520	430	510	430	360	–	–	–	670	580	520	610	530	460
	3	–	–	–	–	–	–	–	–	–	460	400	310	380	330	260	–	–	–	530	475	410	475	430	380
K	1	–	–	–	–	–	–	880	800	710	750	680	600	–	–	–	1380	1255	1115	1180	1070	960	965	875	780
	2	–	–	–	–	–	–	690	620	580	590	530	490	–	–	–	1095	975	910	940	840	770	770	690	630
	3	–	–	–	–	–	–	580	520	470	490	440	400	–	–	–	920	815	750	790	700	650	645	575	530
N	1–2	3990	3550	3270	3520	3100	2870	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	3580	3270	3000	3100	2870	2500	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	–	–	–	130	120	90	115	100	80	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	130	120	90	115	100	80	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	170	130	90	150	115	80	–	–	–	–	–	–	–	–	–
	4	–	–	–	–	–	–	–	–	–	230	170	120	200	150	100	–	–	–	–	–	–	–	–	–
H	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–

Exemplos de aplicação

Mill 1-14™ • Ramping Angles [mm]
insert style	cutting diameter	max ramp angle	DH min [mm] - (min hole diameter)	DH max [mm] - (max hole diameter)	DHI [mm] - (max flat-bottomed hole diameter)
Mill 1-14	20	16˚	23,74	40	35,62
Mill 1-14	25	11˚	33,75	50	44,44
Mill 1-14	32	7˚	47,80	64	59,79
Mill 1-14	40	5˚	63,76	80	75,22
Mill 1-14	40	5˚	64,00	80	75,47
Mill 1-14	50	4˚	83,96	100	96,05
Mill 1-14	63	3˚	109,93	126	121,47
Mill 1-14	80	2˚	143,91	160	155,47
Mill 1-14	100	1˚	183,89	200	199,47
Mill 1-14	125	1˚	233,88	250	245,47
Mill 1-14	160	1˚	303,88	320	315,47

Exemplos de aplicação


Wendeschneidplatten-Ausführung	Nenn- durch- messer	Max. Tauchwinkel	min. Bohrungs- durchmesser (DH min)	max. Flachbohrungs- durchmesser (DH1 max)	max. Durchmesser
Mill 1-14™	32	5,4˚	47,80	59,79	64
Mill 1-14™	40	3,8˚	64,00	75,47	80
Mill 1-14™	50	2,7˚	83,96	96,05	100
Mill 1-14™	63	1,9˚	109,93	121,47	126

Application Examples

Wendeschneidplatten-Ausführung	Nenn- durch- messer	Max. Tauchwinkel	DH min (min Bohrungsdurchmesser)	DHI min (max. Flachbohrungs-Durchmesser)	max. Bohrungsdurchmesser (keine Flachbohrung)
Mill 1-14	1.25	5.4˚	1.862	2.312	2.5
Mill 1-14	1.50	4.0˚	2.370	2.822	3
Mill 1-14	2.00	2.6˚	3.368	3.822	4
Mill 1-14	2.50	1.9˚	4.367	4.822	5

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Insertos Mill 1-14™ • EDPT-S.GD2

Insertos intercambiáveis

Materiais das peças

Características e benefícios

Lateral da máquina

Lateral da peça

Guia de seleção de insertos

Insert Selection Guide

Avanços iniciais recomendados [mm]

Avanços iniciais recomendados [mm]

Recommended Starting Feeds [IPT]

Velocidades recomendadas iniciais [m/min]

Velocidades recomendadas iniciais [m/min]

Recommended Starting Speeds [SFM]

Exemplos de aplicação

Exemplos de aplicação

Application Examples

Sugestões de produtos

Product Family suggestions

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Notificações

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Insertos Mill 1-14™ • EDPT-S.GD2

Insertos intercambiáveis

Materiais das peças

Características e benefícios

Lateral da máquina

Lateral da peça

Guia de seleção de insertos

Insert Selection Guide

Avanços iniciais recomendados [mm]

Avanços iniciais recomendados [mm]

Recommended Starting Feeds [IPT]

Velocidades recomendadas iniciais [m/min]

Velocidades recomendadas iniciais [m/min]

Recommended Starting Speeds [SFM]

Exemplos de aplicação

Exemplos de aplicação

Application Examples

The following files are available