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KNS® • Shell Mount • Inch
Slot milling cutter for multiple materials.
Ürün Numarası5614913
ISO Katalog NoKNSU050R07X42S125AISI Catalog NoKNSU050R07X42S125
- P Steel
- M Stainless Steel
- K Cast Iron
- N Non-Ferrous
- S High-Temp Alloys
- .caption
100055043
Slotting: Side
Side Milling/Shoulder Milling: Bottom Shouldering
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- Genel Bakış
- Uygulama bilgisi
- İndirilenler
- Uyumlu Parçalar Makine Tarafı
- Uyumlu Parçalar İş Parçası Tarafı
- Yedek Parçalar
| Ürün Numarası | 5614913 |
| ISO Katalog No | KNSU050R07X42S125 |
| AISI Catalog No | KNSU050R07X42S125 |
| Insert Size [SSC] | 42 |
| [BM] Cutting Width Minimum | 4.9 mm |
| [BM] Cutting Width Minimum | 0.193 in |
| [BMAX] Cutting Width Maximum | 6 mm |
| [BMAX] Cutting Width Maximum | 0.236 in |
| [D1] Effective Cutting Diameter | 127 mm |
| [D1] Effective Cutting Diameter | 5 in |
| [D] Adapter / Shank / Bore Diameter | 31.8 mm |
| [D] Adapter / Shank / Bore Diameter | 1.25 in |
| [D6] Hub Diameter | 69.85 mm |
| [D6] Hub Diameter | 2.75 in |
| [CDX] Radial Maximum Depth of Cut | 27.78 mm |
| [CDX] Radial Maximum Depth of Cut | 1.094 in |
| [L1] Gage Length | 52.9 mm |
| [L1] Gage Length | 2.1063 in |
| [L1S] Secondary Gage Length | 50.8 mm |
| [L1S] Secondary Gage Length | 2 in |
| [W1] Blade Width | 4.2 mm |
| [W1] Blade Width | 0.165 in |
| [THUB] Hub Thickness | 52.9 mm |
| [THUB] Hub Thickness | 2.083 in |
| Number of Inserts | 7 |
| Gage Insert | XCP42_____ |
| Weight Pounds | 3.67 |
| Max RPM | 640 |
İş Parçası Malzemeleri
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous
- High-Temp Alloys
- .caption
Kullanım ve uygulama alanları
100055043
Slotting: Side
Side Milling/Shoulder Milling: Bottom Shouldering
Özellikler ve avantajlar
- The Double-V Design of the insert and the insert pocket securely holds the insert in place, minimises radial runout, providing high slot width accuracy and high repeatability.
- A unique self-clamping mechanism ensures easy insert exchange.
İlerleme ve Devir hesaplamak için Çözüm Oluşturun
Bir çözüm oluşturduktan sonra, sadece İlerleme ve Devir simgesini seçin ve sistemimiz öneriler sunacaktır. Makinenizi ve teknik özelliklerinizi ekleyerek bilgileri özelleştirebilir veya kaydırıcıları kullanarak ayarlamalar yapabilirsiniz.
İlerlemeler
Önerilen başlangıç ilerlemeleri [mm]
| KNS® Slotting Cutter • Recommended Starting Feeds [mm/th] | ||||||||||||
| Kesici uç geometrisi | Frezenin iş parçasına radyal giriş temasında (ae), diş başına başlangıç ilerleme (Fz) % oranı. | |||||||||||
| 5% | 10% | 20% | 30–100% | |||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | |
| .S..GP | 0,13 | 0,28 | 0,35 | 0,09 | 0,20 | 0,32 | 0,07 | 0,15 | 0,32 | 0,06 | 0,12 | 0,30 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. | ||||||||||||
| KNS® Slotting Cutter • Recommended Starting Feeds [IPT] | ||||||||||||
| Kesici uç geometrisi | Frezenin iş parçasına radyal giriş temasında (ae), diş başına başlangıç ilerleme (Fz) % oranı. | |||||||||||
| 5% | 10% | 20% | 30–100% | |||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | |
| .S..GP | 0.005 | 0.011 | 0.027 | 0.004 | 0.008 | 0.020 | 0.003 | 0.006 | 0.015 | 0.002 | 0.005 | 0.012 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. | ||||||||||||
Hızlar
Önerilen başlangıç hızları [m/dk.]
| KNS® Slotting Cutter • Recommended Starting Speed [m/min] | ||||||||||
| Kalite | KCU25 | KCPK30 | KMF | |||||||
| Talaş kalınlığı hex mm | Min. | Maks. | Min. | Maks. | Min. | Maks. | ||||
| Malzeme grubu | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | |
| P | 1 | 260 | 230 | 215 | 455 | 395 | 370 | 295 | 260 | 245 |
| 2 | 220 | 190 | 160 | 280 | 255 | 230 | 250 | 215 | 180 | |
| 3 | 200 | 170 | 140 | 255 | 230 | 205 | 230 | 195 | 160 | |
| 4 | 180 | 150 | 120 | 225 | 185 | 160 | 205 | 170 | 135 | |
| 5 | 150 | 135 | 120 | 190 | 170 | 150 | 170 | 155 | 135 | |
| 6 | 130 | 100 | 80 | 160 | 135 | 110 | 150 | 115 | 90 | |
| M | 1 | 210 | 170 | 135 | 205 | 185 | 155 | 195 | 170 | 155 |
| 2 | 170 | 150 | 110 | 185 | 160 | 140 | 175 | 150 | 125 | |
| 3 | 130 | 120 | 85 | 145 | 130 | 115 | 130 | 115 | 90 | |
| K | 1 | 270 | 220 | 170 | 295 | 265 | 240 | – | – | – |
| 2 | 230 | 190 | 160 | 235 | 210 | 190 | – | – | – | |
| 3 | 210 | 160 | 140 | 195 | 175 | 160 | – | – | – | |
| N | 1 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | 30 | 25 | 20 | – | – | – | 40 | 35 | 30 |
| 2 | 30 | 25 | 20 | – | – | – | 40 | 35 | 30 | |
| 3 | 40 | 30 | 20 | – | – | – | 50 | 40 | 30 | |
| 4 | 55 | 40 | 25 | 50 | 45 | 35 | 55 | 50 | 35 | |
| H | 1 | – | – | – | – | – | – | – | – | – |
| Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | ||||||||||
| KNS® Slotting Cutter • Recommended Starting Speed [SFM] | ||||||||||
| Kalite | KCPK30 | KCPK30 | KMF | |||||||
| Chip Thickness hex Inch | Min. | Maks. | Min. | Maks. | Min. | Maks. | ||||
| Malzeme grubu | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | |
| P | 1 | 855 | 755 | 705 | 1495 | 1295 | 1215 | 970 | 855 | 805 |
| 2 | 720 | 625 | 525 | 920 | 835 | 755 | 820 | 705 | 590 | |
| 3 | 655 | 560 | 460 | 835 | 755 | 675 | 755 | 640 | 525 | |
| 4 | 590 | 490 | 395 | 740 | 605 | 525 | 675 | 560 | 445 | |
| 5 | 490 | 445 | 395 | 625 | 560 | 490 | 560 | 510 | 445 | |
| 6 | 425 | 330 | 260 | 525 | 445 | 360 | 490 | 375 | 295 | |
| M | 1 | 690 | 560 | 445 | 675 | 605 | 510 | 640 | 560 | 510 |
| 2 | 560 | 490 | 360 | 605 | 525 | 460 | 575 | 490 | 410 | |
| 3 | 425 | 395 | 280 | 475 | 425 | 375 | 425 | 375 | 295 | |
| K | 1 | 885 | 720 | 560 | 970 | 870 | 785 | – | – | – |
| 2 | 755 | 625 | 525 | 770 | 690 | 625 | – | – | – | |
| 3 | 690 | 525 | 460 | 640 | 575 | 525 | – | – | – | |
| N | 1 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | 100 | 80 | 65 | – | – | – | 130 | 115 | 100 |
| 2 | 100 | 80 | 65 | – | – | – | 130 | 115 | 100 | |
| 3 | 130 | 100 | 65 | – | – | – | 165 | 130 | 100 | |
| 4 | 180 | 130 | 80 | 165 | 150 | 115 | 180 | 165 | 115 | |
| H | 1 | – | – | – | – | – | – | – | – | – |
| Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | ||||||||||
Uç Seçimi
Kesici uç seçme rehberi
| KNS® Slotting Cutter • Insert Selection Guide | ||||||
| Malzeme grubu | Hafif işleme | Genel amaçlı kullanım | Ağır işleme | |||
| – | (Hafif geometri) | (Sert geometri) | ||||
| – | Aşınma direnci | Tokluk | ||||
| – | Geometri | Kalite | Geometri | Kalite | Geometri | Kalite |
| P1-P2 | .S..GP | KCU25 | .S..GP | KCU25 | .S..GP | KCPM40 |
| P3-P4 | .S..GP | KCU25 | .S..GP | KCU25 | .S..GP | KCPM40 |
| P5-P6 | .S..GP | KCU25 | .S..GP | KCU25 | .S..GP | KCPM40 |
| M1-M2 | .S..GP | KCU25 | .S..GP | KCPM40 | .S..GP | KCPM40 |
| M3 | .S..GP | KCU25 | .S..GP | KCPM40 | .S..GP | KCPM40 |
| K1-K2 | .S..GP | KCU25 | .S..GP | KCPK30 | .S..GP | KCPK30 |
| K3 | .S..GP | KCU25 | .S..GP | KCPK30 | .S..GP | KCPK30 |
| N1-N2 | – | – | .S..GP | KCU25 | – | – |
| N3 | – | – | .S..GP | KCU25 | – | – |
| S1-S2 | .S..GP | KCU25 | .S..GP | KCU25 | .S..GP | KCU25 |
| S3 | .S..GP | KCU25 | .S..GP | KCU25 | .S..GP | KCU25 |
| S4 | .S..GP | KCU25 | .S..GP | KCU25 | .S..GP | KCU25 |
| H1 | – | – | – | – | – | – |
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