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Shoulder milling cutter for multiple materials

Mill 1-7™ • End Mill • Cylindrical Shank • Metric

Name: Mill 1-7™ • End Mill • Cylindrical Shank • Metric
SKU: 5190191
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Shoulder milling cutter for multiple materials

Metric

Inch

SAP-Materialnummer	5190191
ISO Katalognummer	16A03R020A16ED07
ANSI Katalognummer	16A03R020A16ED07
[D1] Effektiver Schneidendurchmesser	16 mm
[D1] Effektiver Schneidendurchmesser	.62 in
[D] Adapter/Schaft/Bohrungsdurchmesser	16 mm
[D] Adapter/Schaft/Bohrungsdurchmesser	.63 in
[L] Gesamtlänge	100 mm
[L] Gesamtlänge	3.937 in
[L2] Kopflänge	20 mm
[L2] Kopflänge	.787 in
[AP1MAX] 1. maximale Schnitttiefe	6.98 mm
[AP1MAX] 1. maximale Schnitttiefe	.275 in
Anzahl der Schneidkörper	3
Maximaler Eintauchwinkel	2.92
Gewicht Kilogramm	0.14
Max. Drehzahl	55790

Alle Produktvarianten anzeigen

Uses and application

Planfräsen
Spiralförmiges Interpolieren
Schräg-Eintauchfräsen Ins Volle
Nutenfräsen: Ebene Stirnfläche
Umfangfräsen/Schulterfräsen: Ebene Stirnfläche
Zylinderschaft – ohne Spannfläche
Fräsen – Innere Kühlmittelzuführung
Auskammern

Werkstoffe

P Stahl

M Rostfreier Stahl

K Gusseisen

S Hochwarmfeste Legierungen

H Gehärtete Werkstoffe

Features and benefits

Internal coolant supply.

For ramping, slotting, plunging, facing, and true 90° walls.

Maschinenseite

Werkstückseite

Auswahlhilfe für Wendeschneidplatten

Material Group	Light Machining		General Purpose		Heavy Machining
–	(Light geometry)		–		(Strong geometry)
–	wear resistance		<="" td="">		toughness
–	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	.S..GE	KC725M	.S..GE	KCPK30	.S..GE	KCPM40
P3–P4	.S..GE	KC725M	.S..GE	KCPK30	.S..GE	KCPM40
P5–P6	.S..GE	KC725M	.S..GE	KCPK30	.S..GE	KCPM40
M1–M2	.S..GE	KC522M	.S..GE	KC725M	.S..GE	KCPM40
M3	.S..GE	KC725M	.S..GE	KCPK30	.S..GE	KCPM40
K1–K2	.S..GE	KCPK30	.S..GE	KCPK30	.S..GE	KCPK30
K3	.S..GE	KCPK30	.S..GE	KCPK30	.S..GE	KCPK30
N1–N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1–S2	.S..GE	KC522M	.S..GE	KC725M	.S..GE	KC725M
S3	.S..GE	KC725M	.S..GE	KC725M	.S..GE	KCPM40
S4	.S..GE	KC522M	.S..GE	KC725M	.S..GE	KC725M
H1	–	–	–	–	–	–

Empfohlene Startwerte für Vorschübe [mm]

Mill 1-7™ • Recommended Starting Feeds [mm/th]
Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)
	5%			10%			20%			30%			40–100%
	L	M	H	L	M	H	L	M	H	L	M	H	L	M	H
.S..GE	0,23	0,47	0,69	0,17	0,34	0,50	0,13	0,26	0,37	0,11	0,22	0,32	0,10	0,20	0,30
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate.

Recommended Starting Feeds [IPT]

Mill 1-7™ • Recommended Starting Feeds [IPT]
Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)
	5%			10%			20%			30%			40–100%
	L	M	H	L	M	H	L	M	H	L	M	H	L	M	H
.S..GE	0.009	0.018	0.027	0.007	0.013	0.019	0.005	0.010	0.014	0.004	0.009	0.013	0.004	0.008	0.012
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate.

Empfohlene Startwerte für Schnittgeschwindigkeiten [m/min]

Mill 1-7™ • Recommended Starting Speed [m/min]
Grade		KC522M			KC725M			KCPK30			KCPM40			KCSM30
Chip Thickness hex mm		Min		Max	Min		Max	Min		Max	Min		Max	Min		Max
Material Group		Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min
P	1	330	285	270	260	230	215	455	395	370	295	260	245	370	320	300
	2	275	240	200	220	190	160	280	255	230	250	215	180	305	270	220
	3	255	215	175	200	170	140	255	230	205	230	195	160	285	240	195
	4	225	185	150	180	150	120	225	185	160	205	170	135	250	205	165
	5	185	170	150	150	135	120	190	170	150	170	155	135	205	190	165
	6	165	125	100	130	100	80	160	135	110	150	115	90	185	140	110
M	1	205	180	165	170	150	135	205	185	155	195	170	155	225	180	170
	2	185	160	130	155	130	110	185	160	140	175	150	125	205	160	135
	3	140	120	95	115	100	80	145	130	115	130	115	90	155	125	95
K	1	230	205	185	–	–	–	295	265	240	–	–	–	–	–	–
	2	180	160	150	–	–	–	235	210	190	–	–	–	–	–	–
	3	150	135	120	–	–	–	195	175	160	–	–	–	–	–	–
N	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	40	35	25	35	30	25	–	–	–	40	35	30	45	40	30
	2	40	35	25	35	30	25	–	–	–	40	35	30	45	40	30
	3	50	40	25	45	35	25	–	–	–	50	40	30	55	45	30
	4	50	45	35	50	45	30	50	45	35	55	50	35	60	55	40
H	1	120	90	70	–	–	–	–	–	–	–	–	–	135	100	75
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

Mill 1-7™ • Recommended Starting Speed [SFM]
Grade		KC522M			KC725M			KCPK30			KCPM40			KCSM30
Chip Thickness hex Inch		Min		Max	Min		Max	Min		Max	Min		Max	Min		Max
Material Group		Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min
P	1	1085	935	885	855	755	705	1495	1295	1215	970	855	805	1215	1050	985
	2	900	785	655	720	625	525	920	835	755	820	705	590	1000	885	720
	3	835	705	575	655	560	460	835	755	675	755	640	525	935	785	640
	4	740	605	490	590	490	395	740	605	525	675	560	445	820	675	540
	5	605	560	490	490	445	395	625	560	490	560	510	445	675	625	540
	6	540	410	330	425	330	260	525	445	360	490	375	295	605	460	360
M	1	675	590	540	560	490	445	675	605	510	640	560	510	740	590	560
	2	605	525	425	510	425	360	605	525	460	575	490	410	675	525	445
	3	460	395	310	375	330	260	475	425	375	425	375	295	510	410	310
K	1	755	675	605	–	–	–	970	870	785	–	–	–	–	–	–
	2	590	525	490	–	–	–	770	690	625	–	–	–	–	–	–
	3	490	445	395	–	–	–	640	575	525	–	–	–	–	–	–
N	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	130	115	80	115	100	80	–	–	–	130	115	100	150	130	100
	2	130	115	80	115	100	80	–	–	–	130	115	100	150	130	100
	3	165	130	80	150	115	80	–	–	–	165	130	100	180	150	100
	4	165	150	115	165	150	100	165	150	115	180	165	115	195	180	130
H	1	395	295	230	–	–	–	–	–	–	–	–	–	445	330	245
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

Anwendungsbeispiele

Mill 1-7™ • Ramping Angles [mm]
cutting diameter	max ramp angle to non-cutting corner tangent	DH min (min hole diameter)	DHI min (min flat-bottomed hole diameter)	max diameter (no flat bottom)
12	5,49°	14,62	21,43	24
16	2,92°	22,52	28,04	32
20	2,01°	30,51	36,49	40

Mill 1-7
max ADOC	6,98
fz	0,10–0,68
hm	0,09

Application Examples

Mill 1-7™ • Ramping Angles [Inch]
cutting diameter	max ramp angle to non-cutting corner tangent	DH min (min hole diameter)	DHI min (min flat-bottomed hole diameter)	max diameter (no flat bottom)
.500	4.56°	.628	.886	1.000
.625	2.97°	.877	1.095	1.250
.750	2.17°	1.126	1.362	1.500

Mill 1-7
max ADOC	.275
fz	.004–.027
hm	.003

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Mill 1-7™ • End Mill • Cylindrical Shank • Metric