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Wear. A Small Word That Describes a Big Problem.

Wear translates to expensive equipment repair and replacement costs and can cause significant downtime.

At Kennametal, we understand the importance of preventing wear damage to your equipment. That’s why our wear experts developed KenCast. KenCast helps equipment last longer, whether you’re working above ground or underground, on the road or in the pit, crushing rock or pushing snow. With KenCast protection, you can avoid costly repairs and downtime.

KenCast wear parts are proven to withstand extreme abrasive and high-impact applications. KenCast is extremely versatile and can fit nearly any machine for nearly any application. It is easily welded or attached mechanically into position. 

What is KenCast?

Lasting up to 6 x longer than standard wear solutions, KenCast is tungsten carbide particles that have been metallurgically bonded to air-hardened steel. The result? A tough, durable, and extremely wear-resistant material — thanks to the combination of steel and carbide.

How Does KenCast Work?

Carbide granules give KenCast exceptionally long-lasting protection. Various sized tungsten carbide particles are blended to create the right combination of carbide protection for a particular application.

Although KenCast built a reputation on superior wear plates and rectangular bars, it continues to provide wear solutions across challenging environments. Our customer base has grown to include applications in manufacturing, agriculture, and even NASCAR®.

Kennametal produces standard and custom shapes and geometries to solve specific problems. Our KenCast experts are looking for new challenges, and can help you with your most challenging wear issues.

KenCast vs. Other Wear Protection Methods

Whether it's sliding, gouging, pushing, or impact, abrasive wear can add up to costly equipment repair and replacement costs.
KenCast consistently outperforms other wear protection methods:

Other Methods KenCast
Brazed-on solid carbide tiles Tougher
Hardfacing Longer Lasting
More wear resistant
Better steel protection
Standard or AR-type steels, chocky blocks, and chromium carbide plates
Embedded weld overlays

 

Key Benefits of KenCast

  • Extreme versatility – Complex parts and geometries can be produced and customized to specific wear issues.
  • Excellent wear resistance – Lowering repair costs and downtime
  • Additional protection for your equipment
  • Easy to apply in the field.
  • Non-layered material

Proven Solutions – Hawbaker® Case Study

Learn more about how Hawbaker processed 74k tons of material with minimal wear.

Read the Full Case Study

Guidelines & Instructions

See information on attachment guidelines and welding & cutting instructions.

View Guidelines & Instructions

Recommendations

View best practices when applying KenCast for optimal results.

View Recommendations
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SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAL_M WPA_OAL_I WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
1012534 KCWB-0243 KCWB-0243 38.1000 1.500 38.1000 1.500 31.750 1.250
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    1012579 KCWB-0290 KCWB-0290 82.5500 3.250 38.1000 1.500 31.750 1.250
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      SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAL_M WPA_OAL_I WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
      1012537 KCWB-0247 KCWB-0247 101.6000 4.000 19.8100 .7800 25.400 1.000
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        2271390 KCWB-0541 KCWB-0541 38.1000 1.500 19.8100 .7800 25.400 1.000
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          SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAL_M WPA_OAL_I WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
          1317315 KCWB-0371-MOD KCWB-0371-MOD 38.1000 1.500 25.4000 1.000 15.880 .6300
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            KenCast Bolt-On Wear Protection for Kicker Paddles and other applications where bolting on from behind is possible
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            SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAL_M WPA_OAL_I WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
            1542508 KCWB-0406 KCWB-0406 165.1000 6.500 44.4500 1.750 22.350 .8800
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              SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAL_M WPA_OAL_I WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
              2259012 KCWB-0515 KCWB-0515 101.6000 4.000 38.1000 1.500 19.050 .7500
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                1012436 KCWB-0067 KCWB-0067 128.0200 5.040 39.1200 1.540 19.050 .7500
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                  1012443 KCWB-0084 KCWB-0084 101.6000 4.000 25.4000 1.000 25.400 1.000
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                    C$49.33 /each
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                    1012447 KCWB-0096 KCWB-0096 254.0000 10.000 25.4000 1.000 19.050 .7500
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                      C$124.15 /each
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                      1012448 KCWB-0097 KCWB-0097 304.8000 12.000 25.4000 1.000 19.050 .7500
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                        C$169.83 /each
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                        1012452 KCWB-0105 KCWB-0105 304.8000 12.000 50.8000 2.000 25.400 1.000
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                          1012536 KCWB-0246 KCWB-0246 50.8000 2.000 25.4000 1.000 12.700 .5000
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                            KenCast Standard Wear Bar with 3 sided weld chamfers for general wear protection when only 3 edges are accessable for welding
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                            SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAL_M WPA_OAL_I WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
                            1011713 KCWB-0410 KCWB-0410 63.5000 2.500 38.1000 1.500 19.050 .7500
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                              KenCast Standard Wear Bar best suited for general wear protection in impact applications where weld joints do not need fully protected by the casting
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                              SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAL_M WPA_OAL_I WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
                              1714704 KCWB-0010 KCWB-0010 330.2000 13.000 177.8000 7.000 50.800 2.000
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                                1012492 KCWB-0186 KCWB-0186 254.0000 10.000 38.1000 1.500 19.050 .7500
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                                  1012575 KCWB-0286 KCWB-0286 304.8000 12.000 127.0000 5.000 19.050 .7500
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                                    C$440.61 /each
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                                    1796637 KCWB-0438 KCWB-0438 304.8000 12.000 50.8000 2.000 25.910 1.020
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                                      KenCast Standard Wear Bar best suited for general weld-on wear protection in impact applications with 2 weld chamfers.
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                                      SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAL_M WPA_OAL_I WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
                                      1012504 KCWB-0201 KCWB-0201 101.6000 4.000 15.7500 .6200 19.050 .7500
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                                        C$32.92 /each
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                                        1012625 KCWB-0340 NO THREADS KCWB-0340 NO THREADS 63.5000 2.500 63.5000 2.500 20.570 .8100
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                                          2260875 KCWB-0513 KCWB-0513 63.5000 2.500 63.5000 2.500 23.880 .9400
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                                            SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAL_M WPA_OAL_I WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
                                            1621288 KCWB-0412 KCWB-0412 88.9000 3.500 46.2300 1.820 9.650 .3800
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                                              C$47.99 /each
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                                              1621388 KCWB-0413 KCWB-0413 69.8500 2.750 53.8500 2.120 9.650 .3800
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                                                1731649 KCWB-0420 KCWB-0420 228.6000 9.000 44.4500 1.750 38.100 1.500
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                                                  KenCast Quarter Round for general weld-on wear protection for inside corners for buckets, crusher teeth, and other application where weld joints do not need fully protected by the casting
                                                  (2 Products)
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                                                  SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAL_M WPA_OAL_I WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
                                                  1012574 KCWB-0285 KCWB-0285 73.1500 2.880 44.4500 1.750 44.450 1.750
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                                                    C$107.39 /each
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                                                    2426055 KCWB-0526 KCWB-0526 203.2000 8.000 44.2000 1.740 44.200 1.740
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                                                      C$226.81 /each
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                                                      SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAL_M WPA_OAL_I WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
                                                      1012444 KCWB-0091 KCWB-0091 152.4000 6.000 50.8000 2.000 12.700 .5000
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                                                        C$123.37 /each
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                                                        1012445 KCWB-0092 KCWB-0092 76.2000 3.000 50.8000 2.000 12.700 .5000
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                                                          C$63.09 /each
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                                                          1012446 KCWB-0095 KCWB-0095 400.0500 15.750 50.8000 2.000 12.700 .5000
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                                                            1012450 KCWB-0100 KCWB-0100 203.2000 8.000 50.8000 2.000 12.700 .5000
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                                                              C$142.47 /each
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                                                              1012454 KCWB-0114 KCWB-0114 101.6000 4.000 25.4000 1.000 12.700 .5000
                                                                List price:
                                                                C$46.15 /each
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                                                                1012494 KCWB-0188 KCWB-0188 127.0000 5.000 38.1000 1.500 12.700 .5000
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                                                                  C$63.85 /each
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                                                                  SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
                                                                  1012568 KCWB-0279 KCWB-0279 38.1000 1.500 12.700 .5000
                                                                    List price:
                                                                    C$52.94 /each
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                                                                    1012569 KCWB-0280 KCWB-0280 50.8000 2.000 12.700 .5000
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                                                                      C$46.37 /each
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                                                                      1012570 KCWB-0281 KCWB-0281 76.2000 3.000 12.700 .5000
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                                                                        KenCast L shape for weld-on wear protection for outside corners on steel crusher teeth, mining & road milling drums, foundation drilling core barrels, and other applications
                                                                        (3 Products)
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                                                                        SAP Material Number ISO Catalog Number ANSI Catalog Number WPA_OAL_M WPA_OAL_I WPA_OAW_M WPA_OAW_I WPA_S_M WPA_S_I
                                                                        1829225 KCWB-0447-VCP KCWB-0447-VCP 101.6000 4.000 50.8000 2.000 19.050 .7500
                                                                          List price:
                                                                          C$116.14 /each
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                                                                          1850291 KCWB-0457-VCP KCWB-0457-VCP 50.8000 2.000 101.6000 4.000 19.050 .7500
                                                                            List price:
                                                                            C$105.00 /each
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                                                                            6053055 KCWB-0734 VCP KCWB-0734 VCP 127.0000 5.000 88.9000 3.500 19.050 .7500
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                                                                              C$184.59 /each
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