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Inserts for Mill 1-10™ • EDCT-LD
Mill 1-10™ 刀片
Metric
Inch
| SAP Material Number | 3959611 |
| ISO Catalog Number | EDCT10T302PDERLD |
| ANSI Catalog Number | EC1002ELD |
| Grade | KC725M |
| [LI] Insert Length | 12.0400 |
| [LI] Insert Length | .4740 |
| [S] Insert Thickness | 3.7500 |
| [S] Insert Thickness | .1480 |
| [W] Insert Width | 6.7500 |
| [W] Insert Width | .2660 |
| [BS] Corner Facet Length | 2.2900 |
| [BS] Corner Facet Length | .0900 |
| [Rε] Corner Radius | 0.2000 |
| [Rε] Corner Radius | .0080 |
| Average Chip Thickness [HM] | 0.0380 |
| Average Chip Thickness [HM] | .0015 |
| Cutting Edges per Insert | 2 |
Workpiece Materials
P
Steel
M
Stainless Steel
S
High-Temp Alloys
Features and benefits
- 精加工及高精度加工性能
- 轻型加工
- 15° 正前角
- 高精度的刀片底面
- Ap1最大值 10mm (0.393英寸）
Machine Side
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Workpiece Side
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Grades
-
KC510M
采用 TiAiN 涂层(PVD)的硬质合金材质。KC510M 是一种高耐磨性材质，主要用于铝合金和高温合金材料的轻型铣削加工应用。还可用于钢和硬化钢材料的加工。
P SteelH Hardened MaterialsK Cast IronN Non-Ferrous -
KC520M
采用 TiAlN 涂层(PVD)的硬质合金材质。KC520M 是一种硬质合金材质，特别适合球墨铸铁材料的通用加工应用。这种材质在应用中可以使用冷却液，也可以不使用冷却液。
K Cast Iron -
KC522M
采用 AlTiN (PVD) 涂层的硬质合金材质。KC522M 材质在高温合金和不锈钢材料的一般加工中具有更佳的性能。KC522M 材质可以防止刀片断裂，具有更好的耐磨性和强度。
P SteelS High-Temp AlloysH Hardened MaterialsK Cast IronM Stainless Steel -
KC725M
采用先进的 PVD TiAlN 涂层的硬质合金材质。KC725M 高性能材质可以用于钢、不锈钢、以及球墨铸铁材料的铣削加工。因为基体具有良好的抗热冲击性能，所以这种材质的刀具非常适合湿式和干式加工应用。主要用于一般加工和重型加工应用。
P SteelS High-Temp AlloysM Stainless Steel -
KCK15
CVD 复合涂层 (TiN/MT TiCN/Al2O3) 硬质合金材质以及先进的 Beyond™ 涂层后处理工艺。KCK15 是一种高耐磨材质，同时具有良好的韧性，可用于铸铁工件的高速通用铣削加工。在干式加工中具有最佳的性能，但同时也可用于湿式加工。
K Cast Iron -
KCK20B
成份：一种采用MTCVD TiCN-Al2O3-TiOCN材料的多层厚涂层，硬质合金基体是专为铸铁材料加工而设计的。
应用范围：用于灰铸铁和球墨铸铁材料的高速切削加工，具有一致的切削性能。这种基体允许刀片进行长时间的高速切削，刀片变形量很小。CVD 厚涂层以及涂层去应力处理工艺使刀片具有卓越的耐磨性，确保刀具有超长的使用寿命。可以用于纵切加工和轻微断续切削加工。K Cast Iron -
KCPK30
CVD 复合涂层 (TiN/TiCN/Al2O3) 硬质合金材质以及先进的 Beyond™ 涂层后处理工艺。基体材料有极好的韧性。KCPK30 材质应用广泛，可用于钢和铸铁材料的一般铣削和粗铣加工。在干式加工中具有最佳的性能，但同时也可用于湿式加工。
P SteelS High-Temp AlloysK Cast IronM Stainless Steel -
KCPM20
Coated carbide grade with CVD multilayer (TiN/MT TiCN/Al2O3) and advanced Beyond™ post-coat treatment. Substrate is a well-balanced combination of wear resistance and toughness. It is primarily for light and general machining of steel and stainless steel roughing of cast irons.
P SteelH Hardened MaterialsK Cast IronM Stainless Steel -
KCPM40
采用先进的 PVD TiAlN/AlCrN 涂层的硬质合金材质。韧性基体材料，在高温应用中有出色的性能。KCPM40™ 是钢和不锈钢材料铣削加工的首选。基体具有良好的抗热冲击性能，所以这种材质非常适合湿式和干式加工应用。主要用于一般加工和重型加工应用。
P SteelS High-Temp AlloysM Stainless Steel -
KCSM30
亚微晶粒结构的基体材料，高性能 TiAlN-PVD 涂层，在钛材料加工应用中有出色的性能，但还可用于高温合金以及不锈钢材料的加工；适合轻型加工至一般加工的高速切削。是较薄至一般切屑厚度加工，干式和湿式加工的首选。
P SteelS High-Temp AlloysH Hardened MaterialsM Stainless Steel -
KCSM40
采用先进的 PVD TiAlN/TiN 涂层的硬质合金材质。性能卓越的基体材料，含有最新开发的粘结剂成分。KCSM40 是一种高性能材质，适合钛、高温合金，以及不锈钢材料的加工。基体具有良好的抗热冲击性能，所以这种材质非常适合湿式和干式加工应用。粗加工和苛刻加工条件应用的首选。
P SteelS High-Temp AlloysM Stainless Steel
刀片选择指南
| Material Group | LightMachining | GeneralPurpose | HeavyMachining | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear resistance |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..LD | KCPM40 | .S..GD | KCPM40 | .E..HD | KCPM40 |
| P3–P4 | .E..LD | KCPK30 | .S..GD | KCPK30 | .E..HD | KCPK30 |
| P5–P6 | .E..LD | KC725M | .S..GD | KC725M | .E..HD | KC725M |
| M1–M2 | .E..LD | KCSM40 | .S..GD | KC725M | .E..HD | KCSM40 |
| M3 | .E..LD | KCSM40 | .S..GD | KCPM40 | .E..HD | KCSM40 |
| K1–K2 | .E..LD | KCK15 | .S..GD | KCK15 | .E..HD | KCK15 |
| K3 | .E..LD | KC520M | .S..GD | KC520M | .E..HD | KC520M |
| N1–N2 | .F..LDJ | KC410M | .E..LDJ | KC422M | .E..LD | KC510M |
| N3 | .F..LDJ | KC410M | .F..LDJ | KC410M | .F..LDJ | KC410M |
| S1–S2 | .E..LD | KC725M | .S..GD | KC725M | .E..HD | KC725M |
| S3 | .E..LD | KCSM40 | .S..GE | KCSM40 | .E..HD | KCSM40 |
| S4 | .E..LD | KCSM40 | .S..GE | KCSM40 | .E..HD | KCSM40 |
| H1 | .E..LD | KC510M | – | – | – | – |
推荐初始进给率 [mm]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .F..LDJ | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,16 | 0,27 | 0,05 | 0,15 | 0,25 | .F..LDJ |
| .F..-PCD | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,16 | 0,27 | 0,05 | 0,15 | 0,25 | .F..-PCD |
| .E..LDJ | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,32 | 0,06 | 0,16 | 0,28 | 0,05 | 0,15 | 0,25 | .E..LDJ |
| .E..LD | 0,12 | 0,35 | 0,57 | 0,09 | 0,25 | 0,41 | 0,07 | 0,19 | 0,31 | 0,06 | 0,17 | 0,27 | 0,05 | 0,15 | 0,25 | .E..LD |
| .S..GE | 0,23 | 0,46 | 0,70 | 0,17 | 0,33 | 0,51 | 0,13 | 0,25 | 0,38 | 0,11 | 0,22 | 0,33 | 0,10 | 0,20 | 0,30 | .S..GE |
| .S..GD | 0,23 | 0,47 | 0,71 | 0,17 | 0,34 | 0,51 | 0,13 | 0,25 | 0,38 | 0,11 | 0,22 | 0,33 | 0,10 | 0,20 | 0,30 | .S..GD |
| .E..HD | 0,23 | 0,51 | 0,82 | 0,17 | 0,37 | 0,59 | 0,13 | 0,28 | 0,44 | 0,11 | 0,24 | 0,38 | 0,10 | 0,22 | 0,35 | .E..HD |
| LightMachining | GeneralPurpose | HeavyMachining |
Recommended Starting Feeds [IPT]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .F..LDJ | .005 | .014 | .023 | .003 | .010 | .017 | .003 | .008 | .013 | .002 | .007 | .011 | .002 | .006 | .010 | .F..LDJ |
| .F..-PCD | .005 | .014 | .023 | .003 | .010 | .017 | .003 | .008 | .013 | .002 | .007 | .011 | .002 | .006 | .010 | .F..-PCD |
| .E..LDJ | .005 | .014 | .023 | .003 | .010 | .017 | .003 | .008 | .013 | .002 | .007 | .011 | .002 | .006 | .010 | .E..LDJ |
| .E..LD | .005 | .014 | .023 | .004 | .010 | .016 | .003 | .008 | .012 | .002 | .007 | .011 | .002 | .006 | .010 | .E..LD |
| .S..GE | .009 | .018 | .028 | .007 | .013 | .020 | .005 | .010 | .015 | .004 | .009 | .013 | .004 | .008 | .012 | .S..GE |
| .S..GD | .009 | .019 | .028 | .007 | .013 | .020 | .005 | .010 | .015 | .004 | .009 | .013 | .004 | .008 | .012 | .S..GD |
| .E..HD | .009 | .020 | .032 | .007 | .014 | .023 | .005 | .011 | .017 | .004 | .009 | .015 | .004 | .009 | .014 | .E..HD |
| LightMachining | GeneralPurpose | HeavyMachining |
推荐初始速度 [m/min]
| Material Group | K313 | KC410M | KC422M | KC510M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | KD1410 | |||||||||||||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | 550 | 485 | 450 | 455 | 395 | 370 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | 340 | 310 | 275 | 280 | 255 | 230 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | 310 | 275 | 255 | 255 | 230 | 205 | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | 245 | 200 | 170 | – | – | – | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | 230 | 215 | 190 | 190 | 175 | 160 | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | 275 | 250 | 230 | 260 | 230 | 210 | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | 190 | 170 | 145 | 160 | 135 | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | 225 | 200 | 175 | 205 | 185 | 155 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | 205 | 175 | 160 | 185 | 160 | 140 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | 160 | 145 | 125 | 145 | 130 | 115 | – | – | – | |
| K | 1 | 190 | 170 | 150 | – | – | – | – | – | – | 295 | 265 | 240 | 270 | 245 | 215 | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 360 | 325 | 295 | 295 | 265 | 240 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | 230 | 205 | 190 | 210 | 190 | 175 | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 285 | 255 | 235 | 235 | 210 | 190 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | 195 | 175 | 160 | 175 | 160 | 145 | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 240 | 215 | 200 | 195 | 175 | 160 | – | – | – | |
| N | 1–2 | 795 | 695 | 600 | 1215 | 1080 | 995 | 1075 | 945 | 875 | 640 | 570 | 525 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 2755 | 2450 | 2255 |
| 3 | – | – | – | 1080 | 995 | 915 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 2285 | 1670 | 1355 | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 70 | 50 | 35 | 60 | 45 | 30 | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | 160 | 130 | 90 | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | 140 | 115 | 95 | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
| Material Group | K313 | KC410M | KC422M | KC510M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | KD1410 | |||||||||||||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1080 | 940 | 880 | 860 | 750 | 700 | – | – | – | 1810 | 1590 | 1470 | 1485 | 1300 | 1210 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 900 | 790 | 660 | 720 | 630 | 530 | – | – | – | 1120 | 1010 | 910 | 920 | 830 | 750 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 830 | 700 | 580 | 660 | 560 | 460 | – | – | – | 1010 | 910 | 830 | 830 | 750 | 680 | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | 800 | 650 | 550 | – | – | – | 740 | 610 | 490 | 590 | 490 | 390 | – | – | – | 760 | 700 | 630 | 620 | 575 | 520 | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 610 | 550 | 490 | 490 | 440 | 390 | – | – | – | 910 | 820 | 750 | 850 | 760 | 690 | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 540 | 410 | 330 | 430 | 330 | 260 | – | – | – | 630 | 550 | 475 | 520 | 450 | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 670 | 590 | 540 | 560 | 490 | 450 | – | – | – | 730 | 655 | 570 | 680 | 600 | 515 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 610 | 520 | 430 | 510 | 430 | 360 | – | – | – | 670 | 580 | 520 | 610 | 530 | 460 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 460 | 400 | 310 | 380 | 330 | 260 | – | – | – | 530 | 475 | 410 | 475 | 430 | 380 | – | – | – | |
| K | 1 | 620 | 550 | 490 | – | – | – | – | – | – | 960 | 870 | 780 | 880 | 800 | 710 | 750 | 680 | 600 | – | – | – | 1380 | 1255 | 1115 | 1180 | 1070 | 960 | 965 | 875 | 780 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | 760 | 680 | 630 | 690 | 620 | 580 | 590 | 530 | 490 | – | – | – | 1095 | 975 | 910 | 940 | 840 | 770 | 770 | 690 | 630 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | 640 | 570 | 520 | 580 | 520 | 470 | 490 | 440 | 400 | – | – | – | 920 | 815 | 750 | 790 | 700 | 650 | 645 | 575 | 530 | – | – | – | |
| N | 1–2 | 2610 | 2280 | 1960 | 3990 | 3550 | 3270 | 3520 | 3100 | 2870 | 2100 | 1870 | 1720 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 9030 | 8040 | 7400 |
| 3 | – | – | – | 3550 | 3270 | 3000 | 3100 | 2870 | 2500 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 7490 | 5470 | 4440 | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 120 | 90 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 120 | 90 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 170 | 130 | 90 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 230 | 170 | 120 | 200 | 150 | 100 | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | 525 | 425 | 300 | – | – | – | 390 | 300 | 230 | – | – | – | – | – | – | 460 | 380 | 310 | – | – | – | – | – | – |
应用举例
| insert style | cutting diameter | max ramp angle to non-cutting corner tangent | max ramp angle to steel body interference | DH min (min hole diameter) | DHI min (min flat-bottomed hole diameter) | max diameter (no flat bottom) |
| Mill-1, 10mm | 12 | not recommended | not recommended | not recommended | not recommended | not recommended |
| Mill-1, 10mm | 16 | 9,7° | 12,3° | 19,50 | 28,73 | 32 |
| Mill-1, 10mm | 18 | 7,6° | 9,6° | 23,29 | 32,68 | 63 |
| Mill-1, 10mm | 20 | 6,2° | 8,6° | 27,25 | 36,63 | 40 |
| Mill-1, 10mm | 22 | 5,2° | 7,0° | 31,25 | 40,63 | 44 |
| Mill-1, 10mm | 25 | 4,2° | 5,3° | 37,26 | 46,62 | 50 |
| Mill-1, 10mm | 28 | 3,5° | 4,3° | 43,26 | 52,62 | 56 |
| Mill-1, 10mm | 32 | 2,8° | 3,3° | 51,27 | 60,62 | 64 |
| Mill-1, 10mm | 40 | 2,0° | 2,3° | 67,30 | 76,61 | 80 |
| Mill-1, 10mm | 42 | 1,9° | 2,1° | 71,32 | 80,60 | 82 |
| Mill-1, 10mm | 50 | 1,5° | 1,6° | 87,53 | 96,86 | 100 |
| Mill-1, 10mm | 63 | 1,2° | 1,2° | 113,54 | 122,86 | 126 |
| Mill-1, 10mm | 80 | 0,9° | 0,9° | 147,54 | 156,85 | 160 |
| Mill-1, 10mm | 100 | 0,7° | 0,7° | 187,54 | 196,85 | 200 |
Application Examples
| insert style | cutting diameter | max ramp angle to non-cutting corner tangent | max ramp angle to steel body interference | DH min (min hole diameter) | DHI min (min flat-bottomed hole diameter) | max diameter (no flat bottom) |
| Mill-1, 10mm | .500 | not recommended | not recommended | not recommended | not recommended | not recommended |
| Mill-1, 10mm | .625 | 9.9° | 12.5° | .758 | 1.121 | 1.250 |
| Mill-1, 10mm | .750 | 6.8° | 9.7° | .998 | 1.367 | 1.500 |
| Mill-1, 10mm | .875 | 5.1° | 6.8° | 1.248 | 1.617 | 1.750 |
| Mill-1, 10mm | 1.000 | 4.1° | 5.1° | 1.498 | 1.867 | 2.000 |
| Mill-1, 10mm | 1.100 | 3.5° | 4.3° | 1.698 | 2.067 | 2.200 |
| Mill-1, 10mm | 1.250 | 2.9° | 3.4° | 1.999 | 2.367 | 2.500 |
| Mill-1, 10mm | 1.500 | 2.2° | 2.4° | 2.499 | 2.867 | 3.000 |
| Mill-1, 10mm | 2.000 | 1.2° | 1.6° | 3.509 | 3.876 | 4.000 |
| Mill-1, 10mm | 2.500 | 1.2° | 1.2° | 4.509 | 4.876 | 5.000 |
| Mill-1, 10mm | 3.000 | 0.9° | 1.0° | 5.509 | 5.876 | 6.000 |
| Mill-1, 10mm | 4.000 | 0.7° | 0.7° | 7.509 | 7.876 | 8.000 |
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