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Obróbka kształtowa Top Notch™

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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [D] Insert IC Size [D] Insert IC Size [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [S] Insert Thickness [S] Insert Thickness [M] Gage Dimension [M] Gage Dimension [Rε] Corner Radius [Rε] Corner Radius
5324450 DCGR150404FP DPGR431FP KCP25 12.7000 .5000 15.5000 .6100 4.7620 .1875 6.9390 .2732 0.3970 .0156
5324452 DCGR150404FP DPGR431FP KCK05 12.700 .5000 15.500 .6100 4.762 .1875 6.939 .2732 0.397 .0156
5324451 DCGR150404FP DPGR431FP KCM25 12.700 .5000 15.500 .6100 4.762 .1875 6.939 .2732 0.397 .0156
5324480 DCGR150408FP DPGR432FP KCU10 12.7000 .5000 15.5000 .6100 4.7620 .1875 6.4770 .2550 0.7940 .0312
5324455 DCGR150408FP DPGR432FP KCP05 12.7000 .5000 15.5000 .6100 4.7620 .1875 6.4770 .2550 0.7940 .0312
5324486 DCGR150412FP DPGR433FP KCU25 12.700 .5000 15.500 .6100 4.762 .1875 6.014 .2368 1.191 .0469
5324485 DCGR150412FP DPGR433FP KCU10 12.700 .5000 15.500 .6100 4.762 .1875 6.014 .2368 1.191 .0469
5324483 DCGR150412FP DPGR433FP KCP25 12.700 .5000 15.500 .6100 4.762 .1875 6.014 .2368 1.191 .0469
5324453 DCGR150404FP DPGR431FP KCU10 12.7000 .5000 15.5000 .6100 4.7620 .1875 6.9390 .2732 0.3970 .0156
5324454 DCGR150404FP DPGR431FP KCU25 12.700 .5000 15.500 .6100 4.762 .1875 6.939 .2732 0.397 .0156
5324429 DCGR150404FP DPGR431FP KCP10 12.700 .5000 15.500 .6100 4.762 .1875 6.939 .2732 0.397 .0156
5324428 DCGR150404FP DPGR431FP KCP05 12.7000 .5000 15.5000 .6100 4.7620 .1875 6.9390 .2732 0.3970 .0156
5324456 DCGR150408FP DPGR432FP KCP10 12.7000 .5000 15.5000 .6100 4.7620 .1875 6.4770 .2550 0.7940 .0312
5324458 DCGR150408FP DPGR432FP KCM25 12.7000 .5000 15.5000 .6100 4.7620 .1875 6.4770 .2550 0.7940 .0312
5324457 DCGR150408FP DPGR432FP KCP25 12.700 .5000 15.500 .6100 4.762 .1875 6.477 .2550 0.794 .0312
5324459 DCGR150408FP DPGR432FP KCK05 12.700 .5000 15.500 .6100 4.762 .1875 6.477 .2550 0.794 .0312
5324481 DCGR150408FP DPGR432FP KCU25 12.700 .5000 15.500 .6100 4.762 .1875 6.477 .2550 0.794 .0312
5324484 DCGR150412FP DPGR433FP KCK05 12.700 .5000 15.500 .6100 4.762 .1875 6.014 .2368 1.191 .0469
5324482 DCGR150412FP DPGR433FP KCP10 12.700 .5000 15.500 .6100 4.762 .1875 6.014 .2368 1.191 .0469
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  • P Steel (12)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (12)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (12)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (12)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (12)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (12)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (12)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (12)
  • M Stainless Steel (6)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (6)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (6)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (6)
  • K Cast Iron (9)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (9)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (9)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (9)
  • N Non-Ferrous Materials (6)
    • N1
      Wrought Aluminum
      (6)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (6)
    • N4
      Copper, Brass, Zinc-based on machinability index range of 70-100
      (6)
    • N5
      Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass
      (6)
    • N6
      Carbon, Graphite Composites, CFRP
      (6)
  • S High-Temp Alloys (6)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (6)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (6)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (6)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (6)
  • H Hardened Materials (3)
    • H1
      Hardened Materials 44-48 HRC
      (3)
    • H2
      Hardened Materials 48-55 HRC
      (3)
Applications
  • ID Thread Turning (19)
Cutting Edges Per Insert
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Grade Of Cutting Tool
  • KCK05 (3)
  • KCP10 (3)
  • KCP25 (3)
  • KCU10 (3)
  • KCU25 (3)
  • KCM25 (2)
  • KCP05 (2)
Wiper Insert
  • N (19)
frontEnd
Insert Shape
  • D-DIAMOND/RHOMBIC 55 (19)
insertGeometry
Shape
  • D-DIAMOND/RHOMBIC 55 (19)
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Insert IC Size
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Cutting Edge Length
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Cutting Edge Length
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Chip Breaker CBMD
  • FP (19)
Cutting Tool Material
  • H W (19)
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  • G (19)
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Grade
  • KCK05 (3)
  • KCP10 (3)
  • KCP25 (3)
  • KCU10 (3)
  • KCU25 (3)
  • KCM25 (2)
  • KCP05 (2)
Platform
  • Top Notch (4)
Tool Unit
  • I (19)
  • M (19)
Insert Hand
  • N (10)
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Grades

  • KCK05

    Composition: A multilayered coating with moderately thick MTCVD TiCN-Al2O3 layers over a highly deformation-resistant carbide substrate.
    Application: Designed for high-speed machining of grey and ductile irons. The substrate and coating architecture together with CW5 post-coat treatment ensure a tremendous tool life advantage, especially when cutting higher tensile strength ductile and grey irons where workpiece size consistency and reliability of tool life are critical. Excellent both in straight and varied depths of cut.

  • KCM25

    Composition: A multilayer CVD coating comprised of TiN-MT-TiCN-Al2O3 layers over a tough, cobalt-enriched carbide substrate.
    Application: This CVD-coated grade is designed for general-purpose machining of austenitic stainless steels at moderate speeds and feeds. KCM25 inserts offer an extraordinary combination of toughness, built-up edge resistance, and wear resistance in stainless steel applications.

  • KCP05

    Composition: An innovative, highly deformation-resistant, cobalt-enriched substrate with a specially designed, adherent MTCVD-TiCN-Al2O3 coating.
    Application: For finishing to semi-finishing of most steels, ferritic, martensitic, and PH stainless steels and cast irons. Provides excellent combination of deformation resistance and insert edge strength. The new coating combined with a state-of-the-art post-coat treatment provides high-productivity with long predictable tool life and superior workpiece surface finish.

  • KCP10

    Composition: A specially engineered cobalt-enriched carbide grade with thick MTCVD-TiCN-Al2O3 coating for maximum wear resistance.
    Application: An excellent finishing to medium machining grade for a variety of workpiece materials, including most steels, ferritic, martensitic, and PH stainless steels, and cast irons. The cobalt-enriched substrate offers a balanced combination of deformation resistance and edge toughness, while the thick coating layers offer outstanding abrasion resistance and crater wear resistance for high-speed machining. Smooth coating provides resistance to edge build-up and microchipping and produces excellent surface finishes.

    P
  • KCP25

    Composition: A tough cobalt-enriched carbide grade with a newly designed multilayer MTCVD-TiCN-Al2O3 coating with superior interlayer adhesion.
    Application: Best general-purpose turning grade for most steels and ferritic and martensitic stainless steels. The substrate design ensures adequate deformation resistance with excellent insert edge strength. Coating layers offer good wear resistance over a wide range of machining conditions and the post-coat treatment minimises microchipping and improves coating adhesion to substrate leading to long tool life and improved workpiece finishes.

    P
    K
  • KCU10

    Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.
    Application: The KCU10 grade is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge toughness and higher cutting speed/feed capability.

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  • KCU25

    Turning Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.

    Turning Application: The KCU25 grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cut and high feed rates.

    Holemaking Composition: Advanced CVD TiCN-Al2O3 coating combined with a tough carbide substrate.

    Holemaking Application: First choice for steel, stainless steel, and cast iron. This grade offers adequate deformation resistance, excellent edge strength, and superior wear resistance over a wide range of machining conditions for high productivity with very good reliability.

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