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Indexable Shell Mills • Inch

Name: Indexable Shell Mills • Inch
SKU: 2509405
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Indexable Shell Mills

Метрическая система

Дюймовая система

SAP Material Number	2509405
ISO Catalog Number	KF300WP0805S125L175
ANSI Catalog Number	KF300WP0805S125L175
[D1] Effective Cutting Diameter	76.2 mm
[D1] Effective Cutting Diameter	3 in
[D] Adapter / Shank / Bore Diameter	31.75 mm
[D] Adapter / Shank / Bore Diameter	1.25 in
[D6] Hub Diameter	63.5 mm
[D6] Hub Diameter	2.5 in
[L] Overall Length	44.45 mm
[L] Overall Length	1.75 in
[AP1MAX] 1st Maximum Cutting Depth	1.5 mm
[AP1MAX] 1st Maximum Cutting Depth	.06 in
Number of Inserts	5
Maximum Ramping Angle	1.5
Gage Insert	WP..080615..
Weight Pounds	1.89

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Обрабатываемый материал

P Steel

M Stainless Steel

K Cast Iron

S High-Temp Alloys

H Hardened Materials

Характеристики и преимущества

Suitable for a wide range of applications, including helical interpolation, ramping, slotting, face milling, and contour milling for roughing applications.

Enables higher productivity.

Single-sided solution. Ideal for long overhang applications.

Cutting diameter ranges of 2.0–5.0".

Feed rates up to .118 IPT for higher metal removal rates, depending on the workpiece material.

Three cutting edges per insert.

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Со стороны заготовки

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Рекомендации по выбору пластин

Material Group	Light Machining		General Purpose		Heavy Machining
	(Light geometry)				(Strong geometry)
	wear resistance		<="" td="">		toughness
	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	.E..GP	KC522M	.E..GP	KC522M	.S..HN	KC522M
P3–P4	.E..GP	KC522M	.S..HN	KC522M	.S..HN	KC525M
P5–P6	.E..GP	KC522M	.S..HN	KC522M	.S..HN	KC525M
M1–M2	.E..GP	KC522M	.E..GP	KC525M	.S..HN	KC525M
M3	.E..GP	KC522M	.E..GP	KC525M	.S..HN	KC525M
K1–K2	–	–	–	–	–	–
K3	–	–	–	–	–	–
N1–N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1–S2	.E..GP	KC522M	.E..GP	KC525M	–	–
S3	.E..GP	KC522M	.E..GP	KC525M	–	–
S4	.E..GP	KC522M	.E..GP	KC525M	–	–
H1	–	–	.S..HN	KC522M	–	–

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	10%			20%			30%			40%			50–100%
.E..GP	0,34	1,23	2,49	0,26	0,91	1,83	0,22	0,79	1,59	0,21	0,74	1,48	0,21	0,73	1,45	.E..GP
.S..HN	0,34	1,23	2,49	0,26	0,91	1,83	0,22	0,79	1,59	0,21	0,74	1,48	0,21	0,73	1,45	.S..HN

Light Machining

General Purpose

Heavy Machining

Insert	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert
Geometry	10%			20%			30%			40%			50–100%			Geometry
.E..GP	0,39	1,25	2,03	0,29	0,93	1,5	0,26	0,81	1,3	0,24	0,76	1,21	0,23	0,74	1,19	.E..GP
.S..HN	0,39	1,25	2,03	0,29	0,93	1,5	0,26	0,81	1,3	0,24	0,76	1,21	0,23	0,74	1,19	.S..HN

Insert	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert
Geometry	10%			20%			30%			40%			50–100%			Geometry
.E..GP	0,55	1,96	4,02	0,41	1,45	2,92	0,36	1,26	2,53	0,33	1,18	2,35	0,33	1,15	2,3	.E..GP
.S..HN	0,55	1,96	4,02	0,41	1,45	2,92	0,36	1,26	2,53	0,33	1,18	2,35	0,33	1,15	2,3	.S..HN

Light Machining

General Purpose

Heavy Machining

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	10%			20%			30%			40%			50–100%
.E..GP	.014	.051	.112	.010	.037	.075	.009	.032	.064	.008	.030	.059	.008	.029	.058	.E..GP
.S..HN	.014	.051	.112	.010	.037	.075	.009	.032	.064	.008	.030	.059	.008	.029	.058	.S..HN

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	10%			20%			30%			40%			50–100%
.E..GP	.022	.085	.220	.016	.059	.124	.014	.051	.103	.013	.047	.094	.013	.046	.092	.E..GP
.S..HN	.022	.085	.220	.016	.059	.124	.014	.051	.103	.013	.047	.094	.013	.046	.092	.S..HN

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	10%			20%			30%			40%			50–100%
.E..GP	.016	.052	.087	.012	.037	.060	.010	.032	.052	.010	.030	.048	.009	.029	.047	.E..GP
.S..HN	.016	.052	.087	.012	.037	.060	.010	.032	.052	.010	.030	.048	.009	.029	.047	.S..HN

Recommended Starting Speeds [SFM]

Material Group		KC522M			KC525M
P	1	1300	1130	1060	860	790	710
	2	1080	950	790	710	620	590
	3	1000	840	700	620	590	550
	4	890	730	590	550	520	470
	5	730	660	590	590	550	520
	6	650	490	400	520	470	430
M	1	800	710	650	590	550	520
	2	730	620	520	520	470	430
	3	550	480	370	360	310	280
K	1	–	–	–	–	–	–
	2	–	–	–	–	–	–
	3	–	–	–	–	–	–
N	1–2	–	–	–	–	–	–
	3	–	–	–	–	–	–
S	1	160	140	110	240	220	190
	2	160	140	110	240	220	190
	3	200	160	110	190	180	160
	4	280	200	140	240	190	160
H	1	470	360	280	–	–	–

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Indexable Shell Mills • Inch

Indexable Shell Mills

Обрабатываемый материал

Характеристики и преимущества

Со стороны станка

Со стороны заготовки

Рекомендации по выбору пластин

Рекомендуемые начальные скорости резания [м/мин]

Recommended Starting Speeds [SFM]

Предложения по продукции

Product Family suggestions

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Indexable Shell Mills • Inch

Indexable Shell Mills

Обрабатываемый материал

Характеристики и преимущества

Со стороны станка

Со стороны заготовки

Рекомендации по выбору пластин

Рекомендуемые начальные скорости резания [м/мин]

Recommended Starting Speeds [SFM]