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用于铸铁和压制石墨铁高性能铣削的新涂层

KCK20B 与 KCKP10 可转位铣削材质可在铸铁和压制石墨铁应用中实现更高的耐磨性和更长的刀具寿命。

  • 采用金色涂层,因此易于识别磨损,并最大限度延长刀具寿命
  • 切削速度更高,在反复加工时保持一致的性能,可实现更高的金属切除率。
  • 刀具寿命更长(最多超出 25%),具有一致的可重复性能,可实现更高的生产率。
  • KCK20B 与 KCKP10 适用于湿式和干式粗加工切削与半精加工切削,适用于广泛的铸铁应用。
耐磨性(切削速度)和韧性(进给率)PVD 涂层和 CVD 涂层材质图表

KCK20B 材质可在铸铁的粗加工和半精加中提高生产率。KCKP10 材质适用于对高达 45HRC 的钢和铸铁,可进行仿形铣削。适用于半粗加工和精加工。

新型 High-PIMS 涂层可形成更光滑的刀片表面和最佳的涂层结合力,从而在粗加工和半精加工应用中保持性能的一致性。

新的涂层技术能提供更高的切削刀刃强度,可为许多铸铁应用提供高性能的铣削,从而提高生产率。

金色顶层便于识别磨损,以确保最大限度延长每个切削刃的刀具寿命。

后刀面磨损 – KCK20B 与其他材质

后刀面磨损 - KCK20B

后刀面磨损 – KCK20B

后刀面磨损 - 其他材质

后刀面磨损 - 其他材质

在加工灰铁和蠕墨铸铁 (CGI) 时,后刀面磨损会限制刀具寿命。

KCK20B 与 KCKP10 材质可显著延长刀具寿命,同时显著提高生产率。

铸铁铣削技术提示

Cause Solution
Speed

Check this area first. Recalculate Vc to assure correctness.
Speed should be reduced without changing feed per tooth.

Feed

Increase feed per tooth (feed should be high enough to avoid the pure rubbing which occurs with small chip thickness)

Grade

Use more wear resistant grade.
Change to a coated grade if you are now using an uncoated grade.

Insert Geometry

Inspect insert to determine if proper style is being used in the cutter.

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