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HARVI™ IV Eight Flute End Mill for Roughing and Finishing<br />Covering the Broadest Range of Applications and Materials

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HARVI™ IV • Radiused • 8 Flutes • Internal Coolant • Chipbreaker • Plain Shank • Inch

Name: HARVI™ IV • Radiused • 8 Flutes • Internal Coolant • Chipbreaker • Plain Shank • Inch
SKU: 7102863
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HARVI™ IV Eight Flute End Mill for Roughing and Finishing
Covering the Broadest Range of Applications and Materials

Metryczne

Calowe

SAP Material Number	7102863
ISO Catalog Number	HA4R8RA0500L163HAR030D
ANSI Catalog Number	HA4R8RA0500L163HAR030D
Grade	KCSM15A
Adapter Style Machine Side	Straight-Cylindrical
[Re] Corner Radius	0.762 mm
[Re] Corner Radius	.03 in
[Z] Number of Flutes	8
[D1] Effective Cutting Diameter	12.7 mm
[D1] Effective Cutting Diameter	.5 in
[D] Adapter / Shank / Bore Diameter	12.7 mm
[D] Adapter / Shank / Bore Diameter	.5 in
[AP1MAX] 1st Maximum Cutting Depth	41.275 mm
[AP1MAX] 1st Maximum Cutting Depth	1.625 in
[L] Overall Length	101.6 mm
[L] Overall Length	4 in

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Zastosowania

Trochoidal Milling
100665610
107038547
Helical Milling
Ramping: Blank
Side Milling/Shoulder Milling: Square End
Pocketing

Materiały przedmiotu obrabianego

P Steel

M Stainless Steel

S High-Temp Alloys

H Hardened Materials

Właściwości i zalety

Single tool for roughing and finishing to reduce tool setups.

Proprietary core and flute design with optimum flute spacing for perfect chip formation and highest tool rigidity.

Developed for highest productivity in titanium, high-temperature alloys, and stainless steels.

With chip breakers for optimized chip evacuation.

Strona maszyny

ładowanie...

Strona przedmiotu obrabianego

ładowanie...

Angle of engagement (phi°) relative to cutting width (Ae)								<="" td="" />
ae	2%	5%	7.50%	10%	15%	20%	30%	40%	50%	100%
phi - angle of engagement	16.26	25.84	31.79	36.87	45.57	53.13	66.42	78.46	90	180

Adjustment factors for speed (Vc) and feed (Fz) • METRIC
Maximum cutting width (Ae) for given cutting depth (Ap)
Ap	≤.125 x D1	>.125xD1 ≤ .5xD1	>.5xD1 ≤ 1xD1	>1xD1 ≤ 2xD1	>2xD1 ≤ 3xD1	>3xD1 ≤ 4xD1	>4 x D1
Max Ae	100% x D1	50% x D1 x KAp	40% x D1 x KAp	30% x D1 x KAp	20% x D1 x KAp	15% x D1 x KAp	10% x D1 x KAp
Note: KAp value is given on the Speed and Feed table, according to the type of workpiece material selected.

Adjustment factors for speed (Vc) and feed (Fz) • METRIC
Ae/D1	≤2%	>2% ≤ 5%	>5 ≤ 7.5%	>7.5% ≤ 10%	>10% ≤ 15%	>15% ≤ 20%	>20% ≤ 30%	>30% ≤ 40%	>40% ≤ 50%	>50% ≤ 100%
Kv	3	2.5	1.9	1.4	1.35	1.3	1.2	1.1	1	0.9
KFz	3.28	2.3	1.95	1.7	1.5	1.25	1.09	1.02	1	1
Note: Identify the radial engagement per percentage of the tool diameter (Ae/D1). That column will give you the factor to multiply the Base SMF and Base IPT on the Speed and Feed original table Kv = Factor to multiply the Speed by KFz = Factor to multiply the Feed by
To calculate application specific cutting data, please use KAp, Kv, and Kfz from tables above for adaption of cutting speeds and feeds respectively: Maximum Ae=(Ap1Max/D1) * KAp * D1 Vc new = Vc * Kv IPT new = IPT * KFz				Sample Calculation Material: S4 D1: 25 mm Ap: 2xD1 Max Ae: 30% x KAp x D1 --- 30% * 0.7 * D1 = 21%xD1 SFM: Base x Kv --- 45 * 1.2 = 54 IPT: Base x KFz --- 0.081 * 1.09 = 0.088				Final cutting data recommendation: Max Ae = 0.3 * 0.7 * 25 = 5.25 mm Vc new = 45 * 1.2 = 54 m/min IPT new = 0.081 * 1.09 = 0.088 mm/th

Table for Feed and Speed Calculation with Adjustment Factor • METRIC
<="" td="">		Side Milling (A)	KCSM15A	Recommended feed per tooth (fz=mm/th) for side milling
Material Group		Max Ae Factor (KAp)	Base Cutting Speed Vc (m/min)	10	12	16	20	25
P	3	1	130	0.049	0.055	0.067	0.080	0.095
	4	1	100	0.044	0.049	0.059	0.069	0.081
	5	0.8	65	0.038	0.043	0.053	0.063	0.076
	6	0.7	50	0.032	0.036	0.043	0.050	0.060
M	1	1	80	0.049	0.055	0.067	0.080	0.095
	2	0.8	60	0.038	0.043	0.053	0.063	0.076
	3	0.8	60	0.032	0.036	0.043	0.050	0.060
S	1	0.5	50	0.049	0.055	0.067	0.080	0.095
	2	0.5	30	0.038	0.043	0.053	0.063	0.076
	3	0.5	25	0.026	0.030	0.036	0.043	0.051
	4	0.7	45	0.041	0.051	0.061	0.069	0.081
H	1	0.8	80	0.044	0.049	0.059	0.069	0.081
	2	0.5	70	0.037	0.041	0.050	0.059	0.070
These guidelines may require variations to achieve optimum results. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on 12mm diameter. Maximum ramp angle is 2°. Tools with chip splitters can be used as finishers.

Adjustment factors for speed (Vc) and feed (Fz) • INCH
Ae/D1	≤2%	>2% ≤ 5%	>5 ≤ 7.5%	>7.5% ≤ 10%	>10% ≤ 15%	>15% ≤ 20%	>20% ≤ 30%	>30% ≤ 40%	>40% ≤ 50%	>50% ≤ 100%
Kv	3	2.5	1.9	1.4	1.35	1.3	1.2	1.1	1	0.9
KFz	3.28	2.3	1.95	1.7	1.5	1.25	1.09	1.02	1	1
Note: Identify the radial engagement per percentage of the tool diameter (Ae/D1). That column will give you the factor to multiply the Base SMF and Base IPT on the Speed and Feed original table Kv = Factor to multiply the Speed by KFz = Factor to multiply the Feed by
To calculate application specific cutting data, please use KAp, Kv, and Kfz from tables above for adaption of cutting speeds and feeds respectively: Maximum Ae=(Ap1Max/D1) * KAp * D1 Vc new = Vc * Kv IPT new = IPT * KFz				Sample Calculation Material: S4 D1: 25 mm Ap: 2xD1 Max Ae: 30% x KAp x D1 --- 30% * 0.7 * D1 = 21%xD1 SFM: Base x Kv --- 45 * 1.2 = 54 IPT: Base x KFz --- 0.081 * 1.09 = 0.088				Final cutting data recommendation: Max Ae = 0.3 * 0.7 * 25 = 5.25 mm Vc new = 45 * 1.2 = 54 m/min IPT new = 0.081 * 1.09 = 0.088 mm/th

Table for Feed and Speed Calculation with Adjustment Factor • INCH
<="" td="">		Side Milling (A)	KCSM15A	Recommended feed per tooth (fz=IPT) for side milling
				frac.	3/8	1/2	5/8	3/4	1
Material Group		Max Ae Factor (KAp)	Base Cutting Speed Vc (SFM)	dec.	0.375	0.500	0.625	0.750	1
P	3	1	420	IPT	0.0018	0.0023	0.0027	0.003	0.0037
	4	1	320	IPT	0.0016	0.0021	0.0024	0.0026	0.0031
	5	0.8	210	IPT	0.0014	0.0018	0.0022	0.0024	0.0029
	6	0.7	160	IPT	0.0012	0.0015	0.0018	0.0019	0.0022
M	1	1	275	IPT	0.0018	0.0023	0.0027	0.003	0.0037
	2	0.8	200	IPT	0.0014	0.0018	0.0022	0.0024	0.0029
	3	0.8	200	IPT	0.0012	0.0015	0.0018	0.0019	0.0022
S	1	0.5	160	IPT	0.0018	0.0023	0.0027	0.003	0.0037
	2	0.5	100	IPT	0.0014	0.0018	0.0022	0.0024	0.0029
	3	0.5	80	IPT	0.001	0.0013	0.0014	0.0016	0.002
	4	0.7	160	IPT	0.0016	0.002	0.0024	0.0027	0.0032
H	1	0.8	260	IPT	0.0016	0.0021	0.0024	0.0026	0.0031
	2	0.5	230	IPT	0.0014	0.0018	0.002	0.0022	0.0026
These guidelines may require variations to achieve optimum results. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on 12mm diameter. Maximum ramp angle is 2°. Tools with chip splitters can be used as finishers.

Adjustment factors for speed (Vc) and feed (Fz) • INCH
Maximum cutting width (Ae) for given cutting depth (Ap)
Ap	≤.125 x D1	>.125xD1 ≤ .5xD1	>.5xD1 ≤ 1xD1	>1xD1 ≤ 2xD1	>2xD1 ≤ 3xD1	>3xD1 ≤ 4xD1	>4 x D1
Max Ae	100% x D1	50% x D1 x KAp	40% x D1 x KAp	30% x D1 x KAp	20% x D1 x KAp	15% x D1 x KAp	10% x D1 x KAp
Note: KAp value is given on the Speed and Feed table, according to the type of workpiece material selected.

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HARVI™ IV • Radiused • 8 Flutes • Internal Coolant • Chipbreaker • Plain Shank • Inch