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Nazwa : {{SolutionName}}Materiały przedmiotu obrabianego
Właściwości i zalety
- KCPK30 zapewnia szeroki obszar zastosowań podczas obróbki ogólnej i zgrubnej stali i żeliw. Zapewnia uzyskanie najlepszych wyników podczas obróbki bez chłodziwa, ale może być również stosowany z chłodziwem.
- KCPM40™ to pierwszy wybór do obróbki stali i stali nierdzewnych. Wysoka odporność na nagłe zmiany temperatury sprawia, że ten gatunek idealnie sprawdza się zarówno w obróbce na sucho, jak i w obróbce z chłodziwem. Gatunek stosuje się głównie w obróbce ogólnej i ciężkiej.
- KCPM25™ to pierwszy wybór do obróbki o małej i średniej grubości wióra. Ten gatunek można stosować do obróbki wielu materiałów przedmiotu obrabianego, z chłodziwem i bez niego.
Strona maszyny
Strona przedmiotu obrabianego
Gatunki
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KCU25
Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.
Application: The KCU25™ grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cuts and high feed rates.P SteelS High-Temp AlloysK Cast IronM Stainless SteelN Non-Ferrous
Material Group | Light Machining | General Purpose | Heavy Machining | |||
(Light geometry) | (Strong geometry) | |||||
wear resistance | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .S..GP | KCU25 | .S..GP | KCU25 | .S..GP | KCPM40 |
P3–P4 | .S..GP | KCU25 | .S..GP | KCU25 | .S..GP | KCPM40 |
P5–P6 | .S..GP | KCU25 | .S..GP | KCU25 | .S..GP | KCPM40 |
M1–M2 | .S..GP | KCU25 | .S..GP | KCPM40 | .S..GP | KCPM40 |
M3 | .S..GP | KCU25 | .S..GP | KCPM40 | .S..GP | KCPM40 |
K1–K2 | .S..GP | KCU25 | .S..GP | KCPK30 | .S..GP | KCPK30 |
K3 | .S..GP | KCU25 | .S..GP | KCPK30 | .S..GP | KCPK30 |
N1–N2 | .S..GP | KCU25 | ||||
N3 | .S..GP | KCU25 | ||||
S1–S2 | .S..GP | KCU25 | .S..GP | KCU25 | .S..GP | KCU25 |
S3 | .S..GP | KCU25 | .S..GP | KCU25 | .S..GP | KCU25 |
S4 | .S..GP | KCU25 | .S..GP | KCU25 | .S..GP | KCU25 |
Zalecane wyjściowe wartości posuwu [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | |||||||||||
5% | 10% | 20% | 30% | ||||||||||
.S..GP | 0,13 | 0,28 | 0,35 | 0,09 | 0,20 | 0,32 | 0,07 | 0,15 | 0,32 | 0,06 | 0,12 | 0,30 | .S..GP |
Light Machining | General Purpose | Heavy Machining |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | |||||||||||
5% | 10% | 20% | 30% | ||||||||||
.S..GP | .005 | .011 | .027 | .004 | .008 | .020 | .003 | .006 | .015 | .002 | .005 | .012 | .S..GP |
Light Machining | General Purpose | Heavy Machining |
Zalecane wyjściowe wartości prędkości skrawania [m/min]
Material Group | KCPK30 | KCPM40 | KCU25 | |||||||
P | 1 | 365 | 320 | 270 | 200 | 190 | 150 | 260 | 230 | 215 |
2 | 280 | 255 | 230 | 190 | 175 | 140 | 220 | 190 | 160 | |
3 | 255 | 230 | 205 | 170 | 145 | 120 | 200 | 170 | 140 | |
4 | 190 | 175 | 160 | 150 | 130 | 90 | 180 | 150 | 120 | |
5 | 260 | 230 | 210 | 105 | 75 | 60 | 150 | 135 | 120 | |
6 | 160 | 135 | 120 | 75 | 60 | 50 | 130 | 100 | 80 | |
M | 1 | – | – | – | 170 | 150 | 135 | 210 | 170 | 135 |
2 | – | – | – | 155 | 130 | 110 | 170 | 150 | 110 | |
3 | – | – | – | 115 | 100 | 80 | 130 | 120 | 85 | |
K | 1 | 260 | 230 | 205 | – | – | – | 270 | 220 | 170 |
2 | 235 | 210 | 190 | – | – | – | 230 | 190 | 160 | |
3 | 195 | 175 | 160 | – | – | – | 210 | 160 | 140 | |
N | 1 | – | – | – | – | – | – | 760 | 680 | 400 |
2 | – | – | – | – | – | – | 710 | 550 | 350 | |
3 | – | – | – | – | – | – | 620 | 490 | 320 | |
S | 1 | – | – | – | 30 | 25 | 25 | 30 | 25 | 20 |
2 | – | – | – | 30 | 25 | 25 | 30 | 25 | 20 | |
3 | – | – | – | 40 | 30 | 25 | 40 | 30 | 20 | |
4 | – | – | – | 50 | 40 | 25 | 55 | 40 | 25 |
Recommended Starting Speeds [SFM]
Material Group | KCPK30 | KCPM40 | KCU25 | |||||||
P | 1 | 1200 | 1050 | 890 | 660 | 620 | 500 | 860 | 750 | 700 |
2 | 920 | 835 | 755 | 620 | 580 | 460 | 720 | 630 | 530 | |
3 | 835 | 755 | 675 | 550 | 480 | 390 | 660 | 560 | 460 | |
4 | 625 | 575 | 525 | 490 | 420 | 300 | 590 | 490 | 390 | |
5 | 855 | 755 | 690 | 350 | 250 | 200 | 490 | 440 | 390 | |
6 | 525 | 445 | 400 | 250 | 200 | 160 | 430 | 330 | 260 | |
M | 1 | – | – | – | 560 | 490 | 450 | 690 | 560 | 450 |
2 | – | – | – | 510 | 430 | 360 | 560 | 500 | 360 | |
3 | – | – | – | 380 | 330 | 260 | 430 | 400 | 280 | |
K | 1 | 850 | 760 | 665 | – | – | – | 890 | 720 | 560 |
2 | 770 | 690 | 630 | – | – | – | 760 | 630 | 530 | |
3 | 645 | 575 | 530 | – | – | – | 690 | 530 | 460 | |
N | 1 | – | – | – | – | – | – | 2500 | 2230 | 1310 |
2 | – | – | – | – | – | – | 2330 | 1800 | 1150 | |
3 | – | – | – | – | – | – | 2030 | 1600 | 1050 | |
S | 1 | – | – | – | – | – | – | 100 | 85 | 60 |
2 | – | – | – | – | – | – | 100 | 85 | 60 | |
3 | – | – | – | – | – | – | 125 | 100 | 60 | |
4 | – | – | – | – | – | – | 175 | 125 | 85 |