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- HARVI™ Ultra 8X • Kesici uçlar • IC12 • SNHJ12-GDH
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HARVI™ Ultra 8X • Kesici uçlar • IC12 • SNHJ12-GDH
HARVI™ Ultra 8X • Kesici uçlar • IC12
Özellikler ve avantajlar
- KCSM40, titanyum, süper alaşımlar ve paslanmaz çeliğe yönelik yüksek performanslı bir kalitedir. Altyapının yüksek termal şok direnci sayesinde bu kalitenin ıslak işleme için ideal kullanabilirliği sağlanmaktadır. Kaba işleme ve değişken kesme koşulları için ilk tercih.
- Her bir kesici uçta 8 adet kesme kenarı.
Kesici uç seçme rehberi
| HARVI™ Ultra 8X • Insert Selection Guide I | ||||||
| Material Group | Light
|
General
|
Heavy
|
|||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear
|
 <="" td=""> | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
| P3–P4 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
| P5–P6 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
| M1–M2 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
| M3 | .E..LEH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
| S3 | .E..LEH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| S4 | .E..LEH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| H1 | – | – | – | – | – | – |
| HARVI™ Ultra 8X • Insert Selection Guide II - using inserts KSSM8+ (SNPJ12-GD) | ||||||
| Material Group | Light
|
General
|
Heavy
|
|||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear
|
<="" td=""> | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
| P3–P4 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
| P5–P6 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
| M1–M2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
| M3 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
| K1–K2 | .S..GD | KCK20B | .S..GD | KCK20B | .S..GD | KCK15 |
| K3 | .S..GD | KCK20B | .S..GD | KCK20B | .S..GD | KCK20B |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | – | – | – | – |
Insert Selection Guide
| Material Group | Light
|
General
|
Heavy
|
|||
| (Light geometry) | (Strong geometry) | |||||
| wear
|
<="" td=""> | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| M1–M2 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| M3 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| S3 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| S4 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| H1 | – | – | – | – | – | – |
Önerilen başlangıç ilerlemeleri [mm]
| HARVI™ Ultra 8X • Recommended Starting Feeds [mm/th] | ||||||||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | |||||||||||
| 10% | 20% | 30% | 40–100% | |||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | |
| HARVI Ultra 8X - SNHJ....E..LEH | 0.09 | 0.17 | 0.23 | 0.07 | 0.13 | 0.18 | 0.06 | 0.11 | 0.15 | 0.06 | 0.10 | 0.14 |
| HARVI Ultra 8X - SNHJ....S..GDH | 0.13 | 0.20 | 0.31 | 0.10 | 0.15 | 0.23 | 0.09 | 0.13 | 0.20 | 0.08 | 0.12 | 0.18 |
| KSSM8+ - SNPJ…..S..GD | 0,17 | 0,37 | 0,59 | 0,13 | 0,27 | 0,44 | 0,11 | 0,24 | 0,38 | 0,10 | 0,22 | 0,35 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | ||||||||||||
| Light
|
General
|
Heavy
|
Önerilen başlangıç ilerlemeleri [mm]
| Light
|
General
|
Heavy
|
| Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | |||||||||||||||||
| Material | Insert Geometry | 5% | 10% | 20% | 30% | 40–100% | Insert Geometry | ||||||||||
| P5 | .S..GDH | – | – | – | 0,18 | 0,29 | 0,45 | 0,16 | 0,26 | 0,40 | 0,13 | 0,21 | 0,33 | 0,07 | 0,12 | 0,18 | .S..GDH |
| P6 | .S..GDH | – | – | – | 0,18 | 0,24 | 0,38 | 0,16 | 0,22 | 0,34 | 0,13 | 0,18 | 0,27 | 0,07 | 0,10 | 0,15 | .S..GDH |
| M1 | .S..GDH | – | – | – | 0,18 | 0,28 | 0,43 | 0,16 | 0,25 | 0,38 | 0,13 | 0,20 | 0,31 | 0,07 | 0,11 | 0,17 | .S..GDH |
| M2 | .S..GDH | – | – | – | 0,18 | 0,28 | 0,43 | 0,16 | 0,25 | 0,38 | 0,13 | 0,20 | 0,31 | 0,07 | 0,11 | 0,17 | .S..GDH |
| M3 | .S..GDH | – | – | – | 0,18 | 0,24 | 0,38 | 0,16 | 0,22 | 0,34 | 0,13 | 0,18 | 0,27 | 0,07 | 0,10 | 0,15 | .S..GDH |
| S1 | .S..GDH | – | – | – | 0,18 | 0,20 | 0,30 | 0,16 | 0,17 | 0,27 | 0,13 | 0,14 | 0,22 | 0,07 | 0,08 | 0,12 | .S..GDH |
| S2 | .S..GDH | – | – | – | 0,18 | 0,20 | 0,30 | 0,16 | 0,17 | 0,27 | 0,13 | 0,14 | 0,22 | 0,07 | 0,08 | 0,12 | .S..GDH |
| S3 | .S..GDH | – | – | – | 0,18 | 0,23 | 0,35 | 0,16 | 0,20 | 0,31 | 0,13 | 0,17 | 0,26 | 0,07 | 0,09 | 0,14 | .S..GDH |
| S4 | .S..GDH | – | – | – | 0,18 | 0,28 | 0,43 | 0,16 | 0,25 | 0,38 | 0,13 | 0,20 | 0,31 | 0,07 | 0,11 | 0,17 | .S..GDH |
Recommended Starting Feeds [IPT]
| HARVI™ Ultra 8X • Recommended Starting Feeds [IPT] | ||||||||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | |||||||||||
| 10% | 20% | 30% | 40–100% | |||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | |
| HARVI Ultra 8X - SNHJ....E..LEH | 0.004 | 0.007 | 0.008 | 0.003 | 0.005 | 0.006 | 0.002 | 0.004 | 0.005 | 0.002 | 0.004 | 0.005 |
| HARVI Ultra 8X - SNHJ....S..GDH | 0.005 | 0.008 | 0.010 | 0.004 | 0.006 | 0.008 | 0.003 | 0.005 | 0.007 | 0.003 | 0.005 | 0.006 |
| KSSM8+ - SNPJ…..S..GD | 0.007 | 0.015 | 0.023 | 0.005 | 0.011 | 0.017 | 0.004 | 0.009 | 0.015 | 0.004 | 0.009 | 0.014 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | ||||||||||||
| Light
|
General
|
Heavy
|
Recommended Starting Feeds [IPT]
| Light
|
General
|
Heavy
|
| Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | |||||||||||||||||
| Material | Insert Geometry | 5% | 10% | 20% | 30% | 40–100% | Insert Geometry | ||||||||||
| P5 | .S..GDH | – | – | – | .007 | .012 | .018 | .006 | .010 | .016 | .005 | .008 | .013 | .003 | .005 | .007 | .S..GDH |
| P6 | .S..GDH | – | – | – | .007 | .010 | .015 | .006 | .009 | .013 | .005 | .007 | .011 | .003 | .004 | .006 | .S..GDH |
| M1 | .S..GDH | – | – | – | .007 | .011 | .017 | .006 | .010 | .015 | .005 | .008 | .012 | .003 | .004 | .007 | .S..GDH |
| M2 | .S..GDH | – | – | – | .007 | .011 | .017 | .006 | .010 | .015 | .005 | .008 | .012 | .003 | .004 | .007 | .S..GDH |
| M3 | .S..GDH | – | – | – | .007 | .010 | .015 | .006 | .009 | .013 | .005 | .007 | .011 | .003 | .004 | .006 | .S..GDH |
| S1 | .S..GDH | – | – | – | .007 | .008 | .012 | .006 | .007 | .011 | .005 | .006 | .009 | .003 | .003 | .005 | .S..GDH |
| S2 | .S..GDH | – | – | – | .007 | .008 | .012 | .006 | .007 | .011 | .005 | .006 | .009 | .003 | .003 | .005 | .S..GDH |
| S3 | .S..GDH | – | – | – | .007 | .009 | .014 | .006 | .008 | .012 | .005 | .007 | .010 | .003 | .004 | .006 | .S..GDH |
| S4 | .S..GDH | – | – | – | .007 | .011 | .017 | .006 | .010 | .015 | .005 | .008 | .012 | .003 | .004 | .007 | .S..GDH |
Önerilen başlangıç hızları [m/dk.]
| HARVI™ Ultra 8X • Recommended Starting Speed [m/min] | |||||||||||||||||||
| Grade | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM40 | |||||||||||||
| Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||
| Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
| P | 1 | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | – | – | – | 295 | 260 | 245 | 350 | 320 | 300 |
| 2 | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | – | – | – | 250 | 215 | 180 | 300 | 270 | 220 | |
| 3 | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | – | – | – | 230 | 195 | 160 | 280 | 240 | 195 | |
| 4 | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | – | – | – | 205 | 170 | 135 | 240 | 205 | 165 | |
| 5 | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | – | – | – | 170 | 155 | 135 | 200 | 180 | 160 | |
| 6 | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | – | – | – | 150 | 115 | 90 | 180 | 140 | 100 | |
| M | 1 | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | 195 | 170 | 155 | 260 | 210 | 185 |
| 2 | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | 175 | 150 | 125 | 235 | 180 | 145 | |
| 3 | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | 130 | 115 | 90 | 175 | 145 | 110 | |
| K | 1 | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 360 | 290 | 245 | – | – | – | – | – | – |
| 2 | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | |
| 3 | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 50 | 40 | 25 |
| 2 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 55 | 40 | 25 | |
| 3 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 65 | 45 | 30 | |
| 4 | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | 55 | 50 | 35 | 75 | 60 | 40 | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||
Önerilen başlangıç hızları [m/dk.]
| Material Group | KC725M | KCSM40 | |||||
| P | 1 |
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5 | 120 | 110 | 95 | 250 | 138 | 125 |
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6 | 105 | 80 | 65 | 225 | 127 | 115 |
| M | 1 | 135 | 120 | 110 | 270 | 127 | 115 |
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2 | 125 | 105 | 90 | 270 | 127 | 115 |
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3 | 90 | 80 | 65 | 200 | 88 | 80 |
| K | 1 |
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| N | 1 |
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| S | 1 | 30 | 25 | 20 | 60 | 25 | 23 |
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2 | 30 | 25 | 20 | 50 | 23 | 21 |
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3 | 35 | 30 | 20 | 55 | 26 | 24 |
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4 | 45 | 35 | 25 | 80 | 39 | 35 |
| H | 1 |
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| HARVI™ Ultra 8X • Recommended Starting Speed [SFM] | |||||||||||||||||||
| Grade | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM40 | |||||||||||||
| Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||
| Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
| P | 1 | 855 | 755 | 705 | – | – | – | 1495 | 1295 | 1215 | – | – | – | 970 | 855 | 805 | 1150 | 1050 | 985 |
| 2 | 720 | 625 | 525 | – | – | – | 920 | 835 | 755 | – | – | – | 820 | 705 | 590 | 985 | 885 | 720 | |
| 3 | 655 | 560 | 460 | – | – | – | 835 | 755 | 675 | – | – | – | 755 | 640 | 525 | 920 | 785 | 640 | |
| 4 | 590 | 490 | 395 | – | – | – | 740 | 605 | 525 | – | – | – | 675 | 560 | 445 | 785 | 675 | 540 | |
| 5 | 490 | 445 | 395 | – | – | – | 625 | 560 | 490 | – | – | – | 560 | 510 | 445 | 655 | 590 | 525 | |
| 6 | 425 | 330 | 260 | – | – | – | 525 | 445 | 360 | – | – | – | 490 | 375 | 295 | 590 | 460 | 330 | |
| M | 1 | 560 | 490 | 445 | – | – | – | 675 | 605 | 510 | – | – | – | 640 | 560 | 510 | 855 | 690 | 605 |
| 2 | 510 | 425 | 360 | – | – | – | 605 | 525 | 460 | – | – | – | 575 | 490 | 410 | 770 | 590 | 475 | |
| 3 | 375 | 330 | 260 | – | – | – | 475 | 425 | 375 | – | – | – | 425 | 375 | 295 | 575 | 475 | 360 | |
| K | 1 | – | – | – | 1380 | 1265 | 1115 | 970 | 870 | 785 | 1180 | 950 | 805 | – | – | – | – | – | – |
| 2 | – | – | – | 1100 | 970 | 900 | 770 | 690 | 625 | 920 | 755 | 640 | – | – | – | – | – | – | |
| 3 | – | – | – | 920 | 820 | 755 | 640 | 575 | 525 | 690 | 575 | 460 | – | – | – | – | – | – | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 165 | 130 | 80 |
| 2 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 180 | 130 | 80 | |
| 3 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 215 | 150 | 100 | |
| 4 | 165 | 150 | 100 | – | – | – | 165 | 150 | 115 | – | – | – | 180 | 165 | 115 | 245 | 195 | 130 | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||
Recommended Starting Speeds [SFM]
| Material Group | KC725M | KCSM40 | |||||
| P | 1 |
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5 | 390 | 355 | 315 | 820 | 450 | 410 |
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6 | 340 | 265 | 210 | 740 | 415 | 375 |
| M | 1 | 450 | 390 | 355 | 885 | 415 | 375 |
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2 | 410 | 340 | 290 | 885 | 415 | 375 |
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3 | 300 | 265 | 210 | 655 | 290 | 260 |
| K | 1 |
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| N | 1 |
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| S | 1 | 90 | 80 | 65 | 195 | 90 | 75 |
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2 | 90 | 80 | 65 | 165 | 90 | 70 |
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3 | 120 | 90 | 65 | 180 | 105 | 80 |
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4 | 145 | 120 | 80 | 260 | 150 | 115 |
| H | 1 |
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