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Shoulder milling cutter for Aluminum Machining • Relieved Flutes

Mill 1-18™ • Shell Mill • For Machining of Aluminum • Inch

Name: Mill 1-18™ • Shell Mill • For Machining of Aluminum • Inch
SKU: 5135356
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Shoulder milling cutter for Aluminum Machining • Relieved Flutes

Metrik

İnç

SAP Material Number	5135356
ISO Catalog Number	75B05RS90ED18D-UAL
ANSI Catalog Number	M1D300E1804S100L175AL
[D1] Effective Cutting Diameter	76.2 mm
[D1] Effective Cutting Diameter	3 in
[D] Adapter / Shank / Bore Diameter	25.41 mm
[D] Adapter / Shank / Bore Diameter	1 in
[D6] Hub Diameter	55.56 mm
[D6] Hub Diameter	2.188 in
[L] Overall Length	44.45 mm
[L] Overall Length	1.75 in
[AP1MAX] 1st Maximum Cutting Depth	17.5 mm
[AP1MAX] 1st Maximum Cutting Depth	.69 in
Number of Inserts	4
Weight Pounds	1.44
Max RPM	19780

Tüm Ürün Değişkenlerini görün

Kullanım ve uygulama alanları

Face Milling
Helical Milling
Ramping: Blank
Slotting: Square End
Side Milling/Shoulder Milling: Square End
Milling - Through Coolant
Milling - Side and Face
Pocketing

İş Parçası Malzemeleri

P Steel

M Stainless Steel

K Cast Iron

N Non-Ferrous

S High-Temp Alloys

H Hardened Materials

Özellikler ve avantajlar

Internal coolant supply.

For ramping, slotting, plunging, facing, and true 90° walls.

Shoulder milling cutters ending with -UAL are for aluminum machining. Cutter have relieved flutes.

Makine Tarafı

yükleniyor...

İş Parçası Tarafı

yükleniyor...

Kesici uç seçme rehberi

Material Group	Light Machining		General Purpose		Heavy Machining
–	(Light geometry)		–		(Strong geometry)
–	wear resistance		<="" td="">		toughness
–	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	.E..GD	KCPM40	.S..GD	KCPM40	.E..HD	KCPM40
P3–P4	.E..GD	KCPK30	.S..GD	KCPK30	.E..HD	KCPK30
P5–P6	.E..GD	KC725M	.S..GD	KC725M	.E..HD	KC725M
M1–M2	.E..GD	KCSM40	.S..GD	KCSM40	.E..HD	KCSM40
M3	.E..GD	KCPM40	.S..GD	KCPM40	.E..HD	KCPM40
K1–K2	.E..GD	KCK20B	.E..GD	KCK20B	.S..GD	KCK15
K3	.E..GD	KCK20B	.S..GD	KCK15	.E..HD	KCPK30
N1–N2	.F..LDJ	KC410M	.E..LDJ	KC422M	.E..LDJ	KC422M
N3	.F..LDJ	KC410M	.F..LDJ	KC410M	.F..LDJ	KC410M
S1–S2	.E..GD	KC725M	.S..GD	KC725M	.E..HD	KC725M
S3	.E..GD	KCSM40	.S..GD	KCSM40	.E..HD	KCSM40
S4	.E..GD	KCSM40	.S..GD	KCSM40	.E..HD	KCSM40
H1	–	–	–	–	–	–

Önerilen başlangıç ilerlemeleri [mm]

Mill 1-18™ • Recommended Starting Feeds [mm/th]
Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)
	5%			10%			20%			30%			40–100%
	L	M	H	L	M	H	L	M	H	L	M	H	L	M	H
.F..LDJ	0,12	0,46	0,82	0,08	0,33	0,59	0,06	0,25	0,44	0,06	0,22	0,38	0,05	0,20	0,35
.E..LDJ	0,12	0,45	0,80	0,08	0,33	0,58	0,06	0,24	0,43	0,06	0,21	0,38	0,05	0,20	0,35
.E..LD	0,17	0,47	0,82	0,12	0,34	0,59	0,09	0,26	0,44	0,08	0,22	0,38	0,07	0,20	0,35
.E..GD	0,23	0,52	0,89	0,17	0,37	0,64	0,13	0,28	0,48	0,11	0,24	0,42	0,10	0,22	0,38
.S..GE	0,23	0,51	0,89	0,17	0,37	0,64	0,13	0,27	0,48	0,11	0,24	0,42	0,10	0,22	0,38
.S..GD	0,23	0,51	0,89	0,17	0,37	0,64	0,13	0,28	0,48	0,11	0,24	0,41	0,10	0,22	0,38
.E..HD	0,23	0,59	0,95	0,17	0,43	0,68	0,13	0,32	0,51	0,11	0,28	0,44	0,10	0,25	0,41
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate.

Recommended Starting Feeds [IPT]

Mill 1-18™ • Recommended Starting Feeds [IPT]
Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)
	5%			10%			20%			30%			40–100%
	L	M	H	L	M	H	L	M	H	L	M	H	L	M	H
.F..LDJ	0.005	0.019	0.033	0.003	0.013	0.023	0.003	0.010	0.018	0.002	0.009	0.015	0.002	0.008	0.014
.E..LDJ	0.005	0.018	0.032	0.003	0.013	0.023	0.003	0.010	0.017	0.002	0.009	0.015	0.002	0.008	0.014
.E..LD	0.007	0.019	0.032	0.005	0.013	0.023	0.004	0.010	0.017	0.003	0.009	0.015	0.003	0.008	0.014
.E..GD	0.009	0.020	0.035	0.007	0.015	0.025	0.005	0.011	0.019	0.004	0.010	0.016	0.004	0.009	0.015
.S..GE	0.009	0.020	0.035	0.007	0.014	0.025	0.005	0.011	0.019	0.004	0.009	0.017	0.004	0.009	0.015
.S..GD	0.009	0.020	0.035	0.007	0.015	0.025	0.005	0.011	0.019	0.004	0.009	0.016	0.004	0.009	0.015
.E..HD	0.009	0.023	0.037	0.007	0.017	0.027	0.005	0.013	0.020	0.004	0.011	0.017	0.004	0.010	0.016
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate.

Önerilen Başlangıç Hızları [m/dak]

Mill 1-18™ • Recommended Starting Speed [m/min]
Grade		KC410M			KC422M			KC522M			KC725M			KCK15			KCPK30			KCK20B			KCPM40			KCSM30			KCSM40
Chip Thickness hex mm		Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max
Material Group		Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min
P	1	–	–	–	–	–	–	330	285	270	260	230	215	–	–	–	455	395	370	–	–	–	295	260	245	370	320	300	350	320	300
	2	–	–	–	–	–	–	275	240	200	220	190	160	–	–	–	280	255	230	–	–	–	250	215	180	305	270	220	300	270	220
	3	–	–	–	–	–	–	255	215	175	200	170	140	–	–	–	255	230	205	–	–	–	230	195	160	285	240	195	280	240	195
	4	–	–	–	–	–	–	225	185	150	180	150	120	–	–	–	225	185	160	–	–	–	205	170	135	250	205	165	240	205	165
	5	–	–	–	–	–	–	185	170	150	150	135	120	–	–	–	190	170	150	–	–	–	170	155	135	205	190	165	200	180	160
	6	–	–	–	–	–	–	165	125	100	130	100	80	–	–	–	160	135	110	–	–	–	150	115	90	185	140	110	180	140	100
M	1	–	–	–	–	–	–	205	180	165	170	150	135	–	–	–	205	185	155	–	–	–	195	170	155	225	180	170	260	210	185
	2	–	–	–	–	–	–	185	160	130	155	130	110	–	–	–	185	160	140	–	–	–	175	150	125	205	160	135	235	180	145
	3	–	–	–	–	–	–	140	120	95	115	100	80	–	–	–	145	130	115	–	–	–	130	115	90	155	125	95	175	145	110
K	1	–	–	–	–	–	–	230	205	185	–	–	–	420	385	340	295	265	240	360	290	245	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	180	160	150	–	–	–	335	295	275	235	210	190	280	230	195	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	150	135	120	–	–	–	280	250	230	195	175	160	210	175	140	–	–	–	–	–	–	–	–	–
N	1	1215	1080	995	1075	945	875	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	1080	995	915	945	875	760	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	1080	995	915	945	875	760	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	40	35	25	35	30	25	–	–	–	–	–	–	–	–	–	40	35	30	45	40	30	50	40	25
	2	–	–	–	–	–	–	40	35	25	35	30	25	–	–	–	–	–	–	–	–	–	40	35	30	45	40	30	55	40	25
	3	–	–	–	–	–	–	50	40	25	45	35	25	–	–	–	–	–	–	–	–	–	50	40	30	55	45	30	65	45	30
	4	–	–	–	–	–	–	50	45	35	50	45	30	–	–	–	50	45	35	–	–	–	55	50	35	60	55	40	75	60	40
H	1	–	–	–	–	–	–	120	90	70	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	135	100	75	–	–	–
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

Mill 1-18™ • Recommended Starting Speed [SFM]
Grade		KC410M			KC422M			KC522M			KC725M			KCK15			KCPK30			KCK20B			KCPM40			KCSM30			KCSM40
Chip Thickness hex Inch		Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max
Material Group		Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min
P	1	–	–	–	–	–	–	330	285	270	260	230	215	–	–	–	455	395	370	–	–	–	295	260	245	370	320	300	350	320	300
	2	–	–	–	–	–	–	275	240	200	220	190	160	–	–	–	280	255	230	–	–	–	250	215	180	305	270	220	300	270	220
	3	–	–	–	–	–	–	255	215	175	200	170	140	–	–	–	255	230	205	–	–	–	230	195	160	285	240	195	280	240	195
	4	–	–	–	–	–	–	225	185	150	180	150	120	–	–	–	225	185	160	–	–	–	205	170	135	250	205	165	240	205	165
	5	–	–	–	–	–	–	185	170	150	150	135	120	–	–	–	190	170	150	–	–	–	170	155	135	205	190	165	200	180	160
	6	–	–	–	–	–	–	165	125	100	130	100	80	–	–	–	160	135	110	–	–	–	150	115	90	185	140	110	180	140	100
M	1	–	–	–	–	–	–	205	180	165	170	150	135	–	–	–	205	185	155	–	–	–	195	170	155	225	180	170	260	210	185
	2	–	–	–	–	–	–	185	160	130	155	130	110	–	–	–	185	160	140	–	–	–	175	150	125	205	160	135	235	180	145
	3	–	–	–	–	–	–	140	120	95	115	100	80	–	–	–	145	130	115	–	–	–	130	115	90	155	125	95	175	145	110
K	1	–	–	–	–	–	–	230	205	185	–	–	–	420	385	340	295	265	240	360	290	245	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	180	160	150	–	–	–	335	295	275	235	210	190	280	230	195	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	150	135	120	–	–	–	280	250	230	195	175	160	210	175	140	–	–	–	–	–	–	–	–	–
N	1	1215	1080	995	1075	945	875	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	1080	995	915	945	875	760	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	1080	995	915	945	875	760	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	40	35	25	35	30	25	–	–	–	–	–	–	–	–	–	40	35	30	45	40	30	50	40	25
	2	–	–	–	–	–	–	40	35	25	35	30	25	–	–	–	–	–	–	–	–	–	40	35	30	45	40	30	55	40	25
	3	–	–	–	–	–	–	50	40	25	45	35	25	–	–	–	–	–	–	–	–	–	50	40	30	55	45	30	65	45	30
	4	–	–	–	–	–	–	50	45	35	50	45	30	–	–	–	50	45	35	–	–	–	55	50	35	60	55	40	75	60	40
H	1	–	–	–	–	–	–	120	90	70	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	135	100	75	–	–	–
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

Uygulama örnekleri

Mill 1-18™ • Ramping Angles [mm]
insert style	cutting diameter	max ramp angle	DH min [mm] - (min hole diameter)	DH max [mm] - (max hole diameter)	DHI [mm] - (max flat-bottomed hole diameter)
Mill-1, 18mm	25	17˚	29,24	50	45,84
Mill-1, 18mm	32	11˚	42,98	64	59,84
Mill-1, 18mm	40	8˚	58,92	80	75,84
Mill-1, 18mm	50	5˚	78,88	100	95,84
Mill-1, 18mm	63	4˚	104,86	126	121,84
Mill-1, 18mm	80	3˚	139,02	160	156,5
Mill-1, 18mm	100	2˚	179,00	200	196,5
Mill-1, 18mm	125	2˚	228,98	250	246,5
Mill-1, 18mm	160	1˚	298,98	320	316,5

Application Examples

Mill 1-18™ • Ramping Angles [Inch]
insert style	cutting diameter	max ramp angle	DH min [Inch] - (min hole diameter)	DH max [Inch] - (max hole diameter)	DHI [Inch] - (max flat-bottomed hole diameter)
Mill 1–18	0.970	18˚	1.124	1.94	1.776
Mill 1–18	1.000	17˚	1.182	2.00	1.836
Mill 1–18	1.250	11˚	1.686	2.50	2.336
Mill 1–18	1.500	8˚	2.180	3.00	2.836
Mill 1–18	2.000	5˚	3.176	4.00	3.862
Mill 1–18	2.500	4˚	4.174	5.00	4.862
Mill 1–18	3.000	3˚	5.174	6.00	5.862
Mill 1–18	4.000	2˚	7.174	8.00	7.862
Mill 1–18	5.000	2˚	9.172	10.00	9.862
Mill 1–18	6.000	1˚	11.172	12.00	11.862
Mill 1–18	8.000	1˚	15.172	16.00	15.862

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SAP Material Number	ISO Katalog Numarası	Kalite

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Mill 1-18™ • Shell Mill • For Machining of Aluminum • Inch