
Workpiece Materials
Features and benefits
- -EGE geometry is for light applications.
- Shoulder milling insert for steels, stainless steels, and high-temperature alloys.
Machine Side
Workpiece Side
Grades
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KC522M
Nuance de carbure revêtu AlTiN (PVD) Le KC522M est conçu pour donner des performances optimales dans les travaux d'usinage général des alliages hautes températures et de l'acier inoxydable. Le KC522M présente une bonne résistance à la rupture et à l'usure, ainsi qu'une dureté accrue.
P SteelS High-Temp AlloysH Hardened MaterialsK Cast IronM Stainless Steel -
KC725M
Nuance de carbure dotée d'un revêtement PVD TiAlN avancé. Le KC725M est une nuance hautes performances destinée au fraisage de l'acier, de l'inox et de la fonte ductile. Compte tenu de l'excellente résistance aux chocs thermiques de son substrat, cette nuance convient aussi bien pour l'usinage avec ou sans arrosage. Surtout destinée aux travaux généraux et lourds.
P SteelS High-Temp AlloysM Stainless Steel -
KCPM40
Nuance de carbure dotée d'un revêtement PVD TiAlN/AlCrN avancé. Substrat tenace très performant à haute température. Le KCPM40™ constitue le premier choix pour l'acier doux et l'acier inoxydable. Compte tenu de l'excellente résistance aux chocs thermiques de son substrat, cette nuance convient aussi bien pour l'usinage avec ou sans arrosage. Surtout destinée aux travaux généraux et lourds.
P SteelS High-Temp AlloysM Stainless Steel -
KCSM30
Le KCSM30 nuance au substrat de qualité submicron et revêtement PVD TiAlN hautes performances constitue un excellent choix pour le titane, mais aussi pour les alliages hautes températures et l'acier inoxydable avec des vitesses supérieures dans les travaux moyens à légers. Premier choix pour les applications avec des copeaux de faible à moyenne épaisseur, avec ou sans arrosage.
P SteelS High-Temp AlloysH Hardened MaterialsM Stainless Steel -
KCSM40
Nuance de carbure dotée d'un revêtement PVD TiAlN/TiN avancé. Substrat premium avec un nouveau liant. Le KCSM40 est une nuance hautes performances destinée au titane, aux superalliages et à l'acier inoxydable. Compte tenu de l'excellente résistance aux chocs thermiques de son substrat, cette nuance est idéale pour l'usinage avec arrosage. Premier choix pour l'ébauche et lors de conditions défavorables.
P SteelS High-Temp AlloysM Stainless Steel
Material Group | LightMachining | GeneralPurpose | HeavyMachining | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear resistance | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..GE | KCPM40 | .S..GE | KCPM40 | .S..GEM | KCPM40 |
P3–P4 | .E..GE | KCPM40 | .S..GE | KCPK30 | .S..GEM | KCPK30 |
P5–P6 | .E..GE | KC725M | .S..GE | KC725M | .S..GEM | KCPK30 |
M1–M2 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GEM | KCPM40 |
M3 | .E..GE | KCPM40 | .S..GE | KCPM40 | .S..GEM | KCPM40 |
K1–K2 | .S..GE | KC520M | .S..GE | KCK15 | .S..GEM | KC520M |
K3 | .S..GE | KC520M | .S..GE | KCK15 | .S..GEM | KC520M |
N1–N2 | .E..GEJ | KC422M | .E..GEJ | KC422M | .E..GEJ | KC422M |
N3 | .E..GEJ | KC422M | .E..GEJ | KC422M | .E..GEJ | KC422M |
S1–S2 | .E..GE | KC725M | .S..GE | KC725M | .S..GE | KC725M |
S3 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GE | KCSM40 |
S4 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GE | KCSM40 |
H1 | – | – | – | – | – | – |
Avances de départ recommandées [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..GEJ | 0,12 | 0,47 | 0,84 | 0,08 | 0,34 | 0,60 | 0,06 | 0,26 | 0,45 | 0,06 | 0,22 | 0,39 | 0,05 | 0,20 | 0,36 | .E..GEJ |
.E..GE | 0,23 | 0,54 | 0,93 | 0,17 | 0,39 | 0,67 | 0,13 | 0,29 | 0,50 | 0,11 | 0,25 | 0,44 | 0,10 | 0,23 | 0,40 | .E..GE |
.S..GE | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..GE |
.S..GEM | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..GEM |
LightMachining | GeneralPurpose | HeavyMachining |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40100% | ||||||||||||
.E..GEJ | .005 | .019 | .034 | .003 | .014 | .024 | .003 | .010 | .018 | .002 | .009 | .016 | .002 | .008 | .014 | .E..GEJ |
.E..GE | .009 | .020 | .035 | .007 | .015 | .025 | .005 | .011 | .019 | .004 | .009 | .016 | .004 | .009 | .015 | .E..GE |
.S..GE | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..GE |
.S..GEM | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..GEM |
LightMachining | GeneralPurpose | HeavyMachining |
Vitesses de départ recommandées [m/mn]
Material Group | KC422M | KC520M | KC522M | KCSM30 | KC725M | KCPM40 | KCK15 | KCPM20 | KCPK30 | |||||||||||||||||||
P | 1 | – | – | – | – | – | – | 330 | 285 | 270 | 370 | 320 | 300 | 260 | 230 | 215 | 300 | 260 | 250 | – | – | – | 550 | 485 | 450 | 455 | 395 | 370 |
2 | 275 | 240 | 200 | 310 | 270 | 220 | 220 | 190 | 160 | 250 | 220 | 180 | 340 | 310 | 275 | 280 | 255 | 230 | ||||||||||
3 | – | – | – | – | – | – | 255 | 215 | 175 | 290 | 240 | 200 | 200 | 170 | 140 | 230 | 200 | 160 | – | – | – | 310 | 275 | 255 | 255 | 230 | 205 | |
4 | – | – | – | – | – | – | 225 | 185 | 150 | 250 | 210 | 170 | 180 | 150 | 120 | 210 | 170 | 140 | – | – | – | 230 | 215 | 190 | 190 | 175 | 160 | |
5 | – | – | – | – | – | – | 185 | 170 | 150 | 210 | 190 | 170 | 150 | 135 | 120 | 170 | 160 | 140 | – | – | – | 275 | 250 | 230 | 260 | 230 | 210 | |
6 | – | – | – | – | – | – | 165 | 125 | 100 | 190 | 140 | 110 | 130 | 100 | 80 | 150 | 120 | 90 | – | – | – | 190 | 170 | 145 | 160 | 135 | – | |
M | 1 | – | – | – | – | – | – | 205 | 180 | 165 | 230 | 200 | 190 | 170 | 150 | 135 | 200 | 170 | 160 | – | – | – | 225 | 200 | 175 | 205 | 185 | 155 |
2 | – | – | – | – | – | – | 185 | 160 | 130 | 210 | 180 | 150 | 155 | 130 | 110 | 180 | 150 | 130 | – | – | – | 205 | 175 | 160 | 185 | 160 | 140 | |
3 | – | – | – | – | – | – | 140 | 120 | 95 | 160 | 140 | 110 | 115 | 100 | 80 | 130 | 120 | 90 | – | – | – | 160 | 145 | 125 | 145 | 130 | 115 | |
K | 1 | – | – | – | 270 | 245 | 215 | 230 | 205 | 185 | – | – | – | – | – | – | – | – | – | 420 | 385 | 340 | 360 | 325 | 295 | 295 | 265 | 240 |
2 | – | – | – | 210 | 190 | 175 | 180 | 160 | 150 | – | – | – | – | – | – | – | – | – | 335 | 295 | 275 | 285 | 255 | 235 | 235 | 210 | 190 | |
3 | – | – | – | 175 | 160 | 145 | 150 | 135 | 120 | – | – | – | – | – | – | – | – | – | 280 | 250 | 230 | 240 | 215 | 200 | 195 | 175 | 160 | |
N | 1 | 1075 | 945 | 875 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 40 | 35 | 25 | 50 | 40 | 30 | 35 | 30 | 25 | 40 | 40 | 30 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 40 | 35 | 25 | 50 | 40 | 30 | 35 | 30 | 25 | 40 | 40 | 30 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 50 | 40 | 25 | 60 | 50 | 30 | 45 | 35 | 25 | 50 | 40 | 30 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 70 | 50 | 35 | 90 | 60 | 40 | 60 | 45 | 30 | 70 | 50 | 40 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | 140 | 115 | 95 | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC422M | KC520M | KC522M | KCSM30 | KC725M | KCPM40 | KCK15 | KCPM20 | KCPK30 | |||||||||||||||||||
P | 1 | – | – | – | – | – | – | 1080 | 940 | 880 | 1210 | 1050 | 980 | 860 | 750 | 700 | 970 | 850 | 800 | – | – | – | 1810 | 1590 | 1470 | 1485 | 1300 | 1210 |
2 | – | – | – | – | – | – | 900 | 790 | 660 | 1000 | 890 | 720 | 720 | 630 | 530 | 820 | 710 | 590 | – | – | – | 1120 | 1010 | 910 | 920 | 830 | 750 | |
3 | – | – | – | – | – | – | 830 | 700 | 580 | 930 | 790 | 640 | 660 | 560 | 460 | 750 | 640 | 520 | – | – | – | 1010 | 910 | 830 | 830 | 750 | 680 | |
4 | – | – | – | – | – | – | 740 | 610 | 490 | 820 | 670 | 540 | 590 | 490 | 390 | 670 | 560 | 440 | – | – | – | 760 | 700 | 630 | 620 | 575 | 520 | |
5 | – | – | – | – | – | – | 610 | 550 | 490 | 670 | 620 | 540 | 490 | 440 | 390 | 560 | 510 | 440 | – | – | – | 910 | 820 | 750 | 850 | 760 | 690 | |
6 | – | – | – | – | – | – | 540 | 410 | 330 | 610 | 460 | 360 | 430 | 330 | 260 | 490 | 380 | 300 | – | – | – | 630 | 550 | 475 | 520 | 450 | – | |
M | 1 | – | – | – | – | – | – | 670 | 590 | 540 | 740 | 660 | 610 | 560 | 490 | 450 | 640 | 560 | 510 | – | – | – | 730 | 655 | 570 | 680 | 600 | 515 |
2 | – | – | – | – | – | – | 610 | 520 | 430 | 670 | 590 | 480 | 510 | 430 | 360 | 570 | 490 | 410 | – | – | – | 670 | 580 | 520 | 610 | 530 | 460 | |
3 | – | – | – | – | – | – | 460 | 400 | 310 | 510 | 440 | 340 | 380 | 330 | 260 | 430 | 380 | 300 | – | – | – | 530 | 475 | 410 | 475 | 430 | 380 | |
K | 1 | – | – | – | 880 | 800 | 710 | 750 | 680 | 600 | – | – | – | – | – | – | – | – | – | 1380 | 1255 | 1115 | 1180 | 1070 | 960 | 965 | 875 | 780 |
2 | – | – | – | 690 | 620 | 580 | 590 | 530 | 490 | – | – | – | – | – | – | – | – | – | 1095 | 975 | 910 | 940 | 840 | 770 | 770 | 690 | 630 | |
3 | – | – | – | 580 | 520 | 470 | 490 | 440 | 400 | – | – | – | – | – | – | – | – | – | 920 | 815 | 750 | 790 | 700 | 650 | 645 | 575 | 530 | |
N | 1 | 3525 | 3100 | 2870 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 3100 | 2870 | 2495 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 3100 | 2870 | 2495 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 130 | 120 | 90 | 150 | 130 | 100 | 115 | 100 | 80 | 130 | 110 | 100 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 130 | 120 | 90 | 150 | 130 | 100 | 115 | 100 | 80 | 130 | 110 | 100 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 170 | 130 | 90 | 180 | 150 | 100 | 150 | 115 | 80 | 160 | 130 | 100 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 230 | 170 | 120 | 280 | 200 | 130 | 200 | 150 | 100 | 210 | 160 | 110 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | 390 | 300 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | 460 | 380 | 310 | – | – | – |