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- KSSM-KSSP Helical End Mills • Weldon Shank • Inch
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- KSSM-KSSP Helical End Mills • Weldon Shank • Inch
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KSSM-KSSP Helical End Mills • Weldon Shank • Inch
Indexable Helical End Mills
使用法と用途
フェイスミーリング
溝加工：スクエアエンド
側面加工／ショルダー加工：スクエアエンド
ミーリング — スルークーラント
シャンク — ストレートWeldon 2 フラット
特徴と利点
- 特許取得のHARVI技術
- 革新的なヘリカルすくい角
- MRR（切り屑除去率）の向上
- 上質な表面仕上げ
- 低い消費電力
- 4枚の切れ刃
機械側
荷重...
ワーク側
荷重...
| Material Group | Light
|
General
|
Heavy
|
|||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear
|
 <="" td=""> | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1 - P2 | .E..LD2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KCPM40 |
| P3 - P4 | .E..LD2 | KCPM40 | .E..GB2 | KCPK30 | .S..GB2 | KCPK30 |
| P5 - P6 | .E..LD2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
| M1 - M2 | .E..LD2 | KCSM40 | .E..GB2 | KCSM40 | .S..GB2 | KCSM40 |
| M3 | .E..LD2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KCPM40 |
| K1 - K2 | .E..LD2 | KC520M | .E..GB2 | KCK15 | .S..GB2 | KCK15 |
| K3 | .E..LD2 | KC520M | .E..GB2 | KC520M | .S..GB2 | KC520M |
| N1 - N2 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
| N3 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
| S1 - S2 | .E..LD2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
| S3 | .E..LD2 | KCSM40 | .E..GB2 | KCSM40 | .S..GB2 | KCSM40 |
| S4 | .E..LD2 | KCSM40 | .E..GB2 | KCSM40 | .S..GB2 | KCSM40 |
| H1 | – | – | – | – | – | – |
| Werkstoffgruppe | Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung | |||
| – | (Leicht schneidende Geometrie) | – | (Stabile Geometrie) | |||
| – | Verschleiß- festigkeit | <="" td=""> | Zähigkeit | |||
| – | Geometrie | Sorte | Geometrie | Sorte | Geometrie | Sorte |
| P1–P2 | .E..LD2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KCPM40 |
| P3–P4 | .E..LD2 | KCPM40 | .E..GB2 | KCPK30 | .S..GB2 | KCPK30 |
| P5–P6 | .E..LD2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
| M1–M2 | .E..LD2 | KCSM40 | .E..GB2 | KCSM40 | .S..GB2 | KCSM40 |
| M3 | .E..LD2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KCPM40 |
| K1–K2 | .E..LD2 | KC520M | .E..GB2 | KCK15 | .S..GB2 | KCK15 |
| K3 | .E..LD2 | KC520M | .E..GB2 | KC520M | .S..GB2 | KC520M |
| N1–N2 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
| N3 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
| S1–S2 | .E..LD2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
| S3 | .E..LD2 | KCSM40 | .E..GB2 | KCSM40 | .S..GB2 | KCSM40 |
| S4 | .E..LD2 | KCSM40 | .E..GB2 | KCSM40 | .S..GB2 | KCSM40 |
| H1 | – | – | – | – | – | – |
| KSSM™ 12 • Recommended Starting Feeds [IPT] | |||||||||||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | |||||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
| .F..LE | 0.005 | 0.017 | 0.030 | 0.003 | 0.012 | 0.021 | 0.003 | 0.009 | 0.016 | 0.002 | 0.008 | 0.014 | 0.002 | 0.007 | 0.013 |
| .E..LD2 | 0.005 | 0.018 | 0.032 | 0.004 | 0.013 | 0.023 | 0.003 | 0.010 | 0.017 | 0.002 | 0.009 | 0.015 | 0.002 | 0.008 | 0.014 |
| .E..GB2 | 0.009 | 0.021 | 0.035 | 0.007 | 0.015 | 0.025 | 0.005 | 0.011 | 0.019 | 0.004 | 0.010 | 0.016 | 0.004 | 0.009 | 0.015 |
| .S..GB2 | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
| .S..GN | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||||||||||
| Light
|
General
|
Heavy
|
Recommended Starting Feeds [IPT]
| Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | Schneidkörper- Geometrie | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .F..LE | .005 | .017 | .030 | .003 | .012 | .021 | .003 | .009 | .016 | .002 | .008 | .014 | .002 | .007 | .013 | .F..LE |
| .E..LD | .007 | .019 | .032 | .005 | .013 | .023 | .004 | .010 | .017 | .003 | .009 | .015 | .003 | .008 | .014 | .E..LD |
| .E..LD2 | .005 | .018 | .032 | .004 | .013 | .023 | .003 | .010 | .017 | .002 | .009 | .015 | .002 | .008 | .014 | .E..LD2 |
| .E..GB | .009 | .021 | .035 | .007 | .015 | .025 | .005 | .011 | .019 | .004 | .010 | .016 | .004 | .009 | .015 | .E..GB |
| .E..GB2 | .009 | .021 | .035 | .007 | .015 | .025 | .005 | .011 | .019 | .004 | .010 | .016 | .004 | .009 | .015 | .E..GB2 |
| .S..GB | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..GB |
| .S..GB2 | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..GB2 |
| .S..GN | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..GN |
| Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung |
Recommended Starting Speeds and Feeds [SFM]
| KSSM™ 12 • Recommended Starting Speed [SFM] | |||||||||||||||||||||||||||||||
| Grade | KCPM20 | KC410M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM40 | KTPK20 | KY3500 | |||||||||||||||||||||
| Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||||||
| Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
| P | 1 | 550 | 485 | 450 | – | – | – | 855 | 755 | 705 | – | – | – | 1495 | 1295 | 1215 | – | – | – | 970 | 855 | 805 | 1150 | 1050 | 985 | 1200 | 985 | 835 | – | – | – |
| 2 | 340 | 310 | 275 | – | – | – | 720 | 625 | 525 | – | – | – | 920 | 835 | 755 | – | – | – | 820 | 705 | 590 | 985 | 885 | 720 | 870 | 720 | 655 | – | – | – | |
| 3 | 310 | 275 | 255 | – | – | – | 655 | 560 | 460 | – | – | – | 835 | 755 | 675 | – | – | – | 755 | 640 | 525 | 920 | 785 | 640 | 805 | 655 | 590 | – | – | – | |
| 4 | 230 | 215 | 190 | – | – | – | 590 | 490 | 395 | – | – | – | 740 | 605 | 525 | – | – | – | 675 | 560 | 445 | 785 | 675 | 540 | 690 | 590 | 525 | – | – | – | |
| 5 | 275 | 250 | 230 | – | – | – | 490 | 445 | 395 | – | – | – | 625 | 560 | 490 | – | – | – | 560 | 510 | 445 | 655 | 590 | 525 | 605 | 560 | 490 | – | – | – | |
| 6 | 190 | 170 | 145 | – | – | – | 425 | 330 | 260 | – | – | – | 525 | 445 | 360 | – | – | – | 490 | 375 | 295 | 590 | 460 | 330 | 525 | 425 | 330 | – | – | – | |
| M | 1 | 225 | 200 | 175 | – | – | – | 560 | 490 | 445 | – | – | – | 675 | 605 | 510 | – | – | – | 640 | 560 | 510 | 855 | 690 | 605 | 785 | 640 | 540 | – | – | – |
| 2 | 205 | 175 | 160 | – | – | – | 510 | 425 | 360 | – | – | – | 605 | 525 | 460 | – | – | – | 575 | 490 | 410 | 770 | 590 | 475 | 705 | 605 | 490 | – | – | – | |
| 3 | 160 | 145 | 125 | – | – | – | 375 | 330 | 260 | – | – | – | 475 | 425 | 375 | – | – | – | 425 | 375 | 295 | 575 | 475 | 360 | 525 | 445 | 360 | – | – | – | |
| K | 1 | 360 | 325 | 295 | – | – | – | – | – | – | 1380 | 1265 | 1115 | 970 | 870 | 785 | 1180 | 950 | 805 | – | – | – | – | – | – | 755 | 640 | 525 | 2640 | 2395 | 2135 |
| 2 | 285 | 255 | 235 | – | – | – | – | – | – | 1100 | 970 | 900 | 770 | 690 | 625 | 920 | 755 | 640 | – | – | – | – | – | – | 605 | 490 | 425 | 2085 | 1870 | 1740 | |
| 3 | 240 | 215 | 200 | – | – | – | – | – | – | 920 | 820 | 755 | 640 | 575 | 525 | 690 | 575 | 460 | – | – | – | – | – | – | 490 | 425 | 345 | 1755 | 1560 | 1425 | |
| N | 1 | – | – | – | 3985 | 3545 | 3265 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | 3545 | 3265 | 3000 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | 3545 | 3265 | 3000 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 165 | 130 | 80 | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 180 | 130 | 80 | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 215 | 150 | 100 | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | 165 | 150 | 100 | – | – | – | 165 | 150 | 115 | – | – | – | 180 | 165 | 115 | 245 | 195 | 130 | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||||||||||||||
Recommended Starting Speeds [SFM]
| Werkstoffgruppe | KC410M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | |||||||||||||||
| P | 1 | – | – | – | – | – | – | 1080 | 940 | 880 | 860 | 750 | 700 | – | – | – | 1810 | 1590 | 1470 | 1485 | 1300 | 1210 |
| 2 | – | – | – | – | – | – | 900 | 790 | 660 | 720 | 630 | 530 | – | – | – | 1120 | 1010 | 910 | 920 | 830 | 750 | |
| 3 | – | – | – | – | – | – | 830 | 700 | 580 | 660 | 560 | 460 | – | – | – | 1010 | 910 | 830 | 830 | 750 | 680 | |
| 4 | – | – | – | – | – | – | 740 | 610 | 490 | 590 | 490 | 390 | – | – | – | 760 | 700 | 630 | 620 | 575 | 520 | |
| 5 | – | – | – | – | – | – | 610 | 550 | 490 | 490 | 440 | 390 | – | – | – | 910 | 820 | 750 | 850 | 760 | 690 | |
| 6 | – | – | – | – | – | – | 540 | 410 | 330 | 430 | 330 | 260 | – | – | – | 630 | 550 | 475 | 520 | 450 | – | |
| M | 1 | – | – | – | – | – | – | 670 | 590 | 540 | 560 | 490 | 450 | – | – | – | 730 | 655 | 570 | 680 | 600 | 515 |
| 2 | – | – | – | – | – | – | 610 | 520 | 430 | 510 | 430 | 360 | – | – | – | 670 | 580 | 520 | 610 | 530 | 460 | |
| 3 | – | – | – | – | – | – | 460 | 400 | 310 | 380 | 330 | 260 | – | – | – | 530 | 475 | 410 | 475 | 430 | 380 | |
| K | 1 | – | – | – | 880 | 800 | 710 | 750 | 680 | 600 | – | – | – | 1380 | 1255 | 1115 | 1180 | 1070 | 960 | 965 | 875 | 780 |
| 2 | – | – | – | 690 | 620 | 580 | 590 | 530 | 490 | – | – | – | 1095 | 975 | 910 | 940 | 840 | 770 | 770 | 690 | 630 | |
| 3 | – | – | – | 580 | 520 | 470 | 490 | 440 | 400 | – | – | – | 920 | 815 | 750 | 790 | 700 | 650 | 645 | 575 | 530 | |
| N | 1–2 | 3990 | 3550 | 3270 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 130 | 120 | 90 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | 130 | 120 | 90 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | 170 | 130 | 90 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | 230 | 170 | 120 | 200 | 150 | 100 | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |