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7792VXD09ストレートシャンク • メトリック
High-Feedミーリングカッター
特徴と利点
- 一体化したワイパー面により、優れた表面を生成。
- 最高の切り屑除去率を実現。
- HTAおよびチタンの加工に最適。
- 超ファインピッチカッターにより、特に耐熱合金の切り屑除去率を向上。
- ポジティブ設計により、低い切削抵抗および長い突き出しの使用をサポート。
- ランピング加工およびプランジミーリング加工機能。
使用法と用途
- Spiral Circular
- Slotting: Shoulder
- フェイスミーリング
- ヘリカルミーリング
- ランピング加工:ブランク
- シャンク — ストレート プレーン
- ミーリング — スルークーラント
- ポケット溝加工
- カウンタボーリング
- プランジミーリング:ボールノーズ
- Inclined Square End Mill
7792 Series • IC09 • Insert Selection Guide | ||||||
Malzeme grubu | Hafif işleme | Genel amaçlı kullanım | Ağır işleme | |||
– | (Hafif geometri) | – | (Sert geometri) | |||
– | Aşınma direnci | Tokluk | ||||
– | Geometri | Kalite | Geometri | Kalite | Geometri | Kalite |
P1-P2 | ...M41 | KCPM40 | …M41 | KCPM40 | …GP | KCPM40 |
P3-P4 | ...M41 | KCPM40 | …D411 | SP6519 | …D41 | KCPM40 |
P5-P6 | ...M41 | KCPM40 | ...D41 | SP6519 | ...D41 | X500 |
M1-M2 | ...M41 | KCSM40 | ...D411 | KCSM40 | ...D41 | KCSM40 |
M3 | ...M41 | KCSM40 | ...D41 | KCSM40 | ...D41 | KCSM40 |
K1-K2 | …M | KCK20B | …M | KCK20B | …D | KCPK30 |
K3 | …M | KCK20B | …M | KCK20B | …D | KCPK30 |
N1-N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1-S2 | ...M41 | X500 | ...D411 | KCSM40 | ...D41 | KCSM40 |
S3 | ...M41 | X500 | ...D411 | KCSM40 | ...D41 | KCSM40 |
S4 | ...M41 | X500 | ...D411 | KCSM40 | ...D41 | KCSM40 |
H1 | …M | KCKP10 | …M | KCKP10 | …D | KCPM40 |
軸方向の切込み量(ap)1,50
7792 Series • IC09 • Recommended Starting Feeds [mm/th] | |||||||
Kesici uç geometrisi | Frezenin iş parçasına radyal giriş temasında (ae), diş başına başlangıç ilerleme (Fz) % oranı. | ||||||
DOC | 30% | 40–100% | |||||
(mm) | L | M | H | L | M | H | |
.S..D | 1,5 | 0,25 | 0,55 | 0,88 | 0,23 | 0,50 | 0,80 |
.S..D | 1,1 | 0,30 | 0,64 | 1,02 | 0,27 | 0,59 | 0,93 |
.S..D | 0,9 | 0,33 | 0,71 | 1,12 | 0,30 | 0,64 | 1,03 |
.E..D41 | 1,5 | 0,18 | 0,50 | 0,75 | 0,16 | 0,46 | 0,69 |
.E..D41 | 1,1 | 0,21 | 0,58 | 0,87 | 0,19 | 0,53 | 0,80 |
.E..D41 | 0,9 | 0,23 | 0,64 | 0,96 | 0,21 | 0,59 | 0,88 |
.E..D411 | 1,5 | 0,18 | 0,50 | 0,75 | 0,16 | 0,46 | 0,69 |
.E..D411 | 1,1 | 0,21 | 0,58 | 0,87 | 0,19 | 0,53 | 0,80 |
.E..D411 | 0,9 | 0,23 | 0,64 | 0,96 | 0,21 | 0,59 | 0,88 |
.S..GP | 1,5 | 0,25 | 0,55 | 0,89 | 0,23 | 0,51 | 0,81 |
.S..GP | 1,1 | 0,30 | 0,64 | 1,03 | 0,27 | 0,59 | 0,94 |
.S..GP | 0,9 | 0,33 | 0,71 | 1,14 | 0,30 | 0,65 | 1,04 |
.S...M | 1,5 | 0,25 | 0,55 | 0,88 | 0,23 | 0,50 | 0,80 |
.S...M | 1,1 | 0,30 | 0,64 | 1,02 | 0,27 | 0,59 | 0,93 |
.S..M | 0,9 | 0,33 | 0,71 | 1,12 | 0,30 | 0,64 | 1,03 |
.E..M41 | 1,5 | 0,18 | 0,50 | 0,75 | 0,16 | 0,46 | 0,69 |
.E...M41 | 1,1 | 0,21 | 0,58 | 0,87 | 0,19 | 0,53 | 0,80 |
.E..M41 | 0,9 | 0,23 | 0,64 | 0,96 | 0,21 | 0,59 | 0,88 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
軸方向の切込み量(ap)1,10
Light | General | Heavy |
軸方向の切込み量(ap)0,90
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..D721 | 0,35 | 1,12 | 1,98 | 0,25 | 0,79 | 1,37 | 0,19 | 0,59 | 1,01 | 0,16 | 0,51 | 0,87 | 0,15 | 0,47 | 0,80 | .E..D721 |
.E..D41 | 0,44 | 1,28 | 1,98 | 0,32 | 0,90 | 1,37 | 0,24 | 0,67 | 1,01 | 0,21 | 0,58 | 0,87 | 0,19 | 0,53 | 0,80 | .E..D41 |
.E..D411 | 0,44 | 1,28 | 1,98 | 0,32 | 0,90 | 1,37 | 0,24 | 0,67 | 1,01 | 0,21 | 0,58 | 0,87 | 0,19 | 0,53 | 0,80 | .E..D411 |
.S..D | 0,64 | 1,42 | 2,35 | 0,45 | 1,00 | 1,61 | 0,34 | 0,74 | 1,18 | 0,30 | 0,64 | 1,02 | 0,27 | 0,59 | 0,93 | .S..D |
.S..GP | 0,64 | 1,42 | 2,37 | 0,45 | 1,00 | 1,63 | 0,34 | 0,74 | 1,19 | 0,30 | 0,64 | 1,03 | 0,27 | 0,59 | 0,94 | .S..GP |
軸方向の切込み量(ap)0,50
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..D721 | 0,39 | 1,24 | 2,20 | 0,28 | 0,88 | 1,52 | 0,21 | 0,65 | 1,11 | 0,18 | 0,56 | 0,96 | 0,17 | 0,52 | 0,88 | .E..D721 |
.E..D41 | 0,48 | 1,42 | 2,20 | 0,35 | 1,00 | 1,52 | 0,26 | 0,74 | 1,11 | 0,23 | 0,64 | 0,96 | 0,21 | 0,59 | 0,88 | .E..D41 |
.E..D411 | 0,48 | 1,42 | 2,20 | 0,35 | 1,00 | 1,52 | 0,26 | 0,74 | 1,11 | 0,23 | 0,64 | 0,96 | 0,21 | 0,59 | 0,88 | .E..D411 |
.S..D | 0,70 | 1,57 | 2,61 | 0,50 | 1,10 | 1,78 | 0,37 | 0,81 | 1,30 | 0,33 | 0,71 | 1,12 | 0,30 | 0,64 | 1,03 | .S..D |
.S..GP | 0,70 | 1,58 | 2,65 | 0,50 | 1,11 | 1,80 | 0,37 | 0,82 | 1,31 | 0,33 | 0,71 | 1,14 | 0,30 | 0,65 | 1,04 | .S..GP |
送り量の手引き • プランジ加工 • IC 09 • fz [mm/刃]
7792 Series • IC09 • Recommended Starting Feeds for Plunging [mm/th] | ||||
Kesici uç geometrisi | Diş başına programlanan ilerleme (fz) | |||
L | M | H | ||
.S..D | 0,10 | 0,22 | 0,35 | |
.E..D41 | 0,07 | 0,20 | 0,30 | |
.E..D411 | 0,07 | 0,20 | 0,30 | |
.S..GP | 0,10 | 0,22 | 0,35 | |
.S..M | 0,10 | 0,22 | 0,35 | |
.E..M41 | 0,07 | 0,20 | 0,30 | |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Hafif işleme | Genel amaçlı kullanım | Ağır işleme |
推奨切削速度の開始値 [m/min]
7792 Series IC09 • Recommended Starting Speed [m/min] | ||||||||||||||||||||||||||||||||||
Kalite | KC522M | KC725M | KCK15 | KCPK30 | KCKP10 | KCK20B | KCPM40 | KCSM40 | SP6519 | X400 | X500 | |||||||||||||||||||||||
Talaş kalınlığı hex mm | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | ||||||||||||
Malzeme grubu | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | |
P | 1 | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | 300 | 295 | 260 | – | – | – | 295 | 260 | 245 | 350 | 320 | 300 | 295 | 215 | 130 | 260 | 190 | 120 | 270 | 200 | 130 |
2 | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | 310 | 275 | 240 | – | – | – | 250 | 215 | 180 | 300 | 270 | 220 | 260 | 190 | 115 | 230 | 170 | 105 | 240 | 280 | 115 | |
3 | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | 275 | 240 | 205 | – | – | – | 230 | 195 | 160 | 280 | 240 | 195 | 230 | 165 | 100 | 200 | 150 | 95 | 210 | 155 | 100 | |
4 | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | 240 | 205 | 160 | – | – | – | 205 | 170 | 135 | 240 | 205 | 165 | 175 | 125 | 75 | 150 | 110 | 70 | 160 | 120 | 75 | |
5 | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | 205 | 160 | 125 | – | – | – | 170 | 155 | 135 | 200 | 180 | 160 | 140 | 105 | 70 | – | – | – | 130 | 100 | 70 | |
6 | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | 160 | 125 | 110 | – | – | – | 150 | 115 | 90 | 180 | 140 | 100 | 120 | 85 | 50 | – | – | – | 110 | 80 | 50 | |
M | 1 | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | – | – | – | 195 | 170 | 155 | 260 | 210 | 185 | 270 | 195 | 115 | – | – | – | 250 | 185 | 115 |
2 | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | – | – | – | 175 | 150 | 125 | 235 | 180 | 145 | 235 | 170 | 105 | – | – | – | 220 | 160 | 100 | |
3 | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | – | – | – | 130 | 115 | 90 | 175 | 145 | 110 | 195 | 140 | 85 | – | – | – | 180 | 130 | 80 | |
K | 1 | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 410 | 330 | 240 | 360 | 290 | 245 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 245 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 240 | 195 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 50 | 40 | 25 | 55 | 40 | 20 | – | – | – | 45 | 35 | 25 |
2 | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 55 | 40 | 25 | 45 | 35 | 20 | – | – | – | 45 | 30 | 20 | |
3 | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 65 | 45 | 30 | 55 | 40 | 25 | – | – | – | 50 | 40 | 25 | |
4 | 50 | 45 | 35 | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | – | – | – | 55 | 50 | 35 | 75 | 60 | 40 | 80 | 55 | 35 | – | – | – | 60 | 50 | 35 | |
H | 1 | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | 140 | 110 | 90 | – | – | – | – | – | – | – | – | – | – | – | – | 95 | 70 | 45 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 80 | 60 | 35 | – | – | – | |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
7792 Series IC09 • Recommended Starting Speed [SFM] | ||||||||||||||||||||||||||||||||||
Kalite | KC522M | KC725M | KCK15 | KCPK30 | KCKP10 | KCK20B | KCPM40 | KCSM40 | SP6519 | X400 | X500 | |||||||||||||||||||||||
Chip Thickness hex Inch | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | ||||||||||||
Malzeme grubu | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | |
P | 1 | 1085 | 935 | 885 | 855 | 755 | 705 | – | – | – | 1495 | 1295 | 1215 | 985 | 970 | 855 | – | – | – | 970 | 855 | 805 | 1150 | 1050 | 985 | 970 | 705 | 425 | 855 | 625 | 395 | 885 | 655 | 425 |
2 | 900 | 785 | 655 | 720 | 625 | 525 | – | – | – | 920 | 835 | 755 | 1015 | 900 | 785 | – | – | – | 820 | 705 | 590 | 985 | 885 | 720 | 855 | 625 | 375 | 755 | 560 | 345 | 785 | 920 | 375 | |
3 | 835 | 705 | 575 | 655 | 560 | 460 | – | – | – | 835 | 755 | 675 | 900 | 785 | 675 | – | – | – | 755 | 640 | 525 | 920 | 785 | 640 | 755 | 540 | 330 | 655 | 490 | 310 | 690 | 510 | 330 | |
4 | 740 | 605 | 490 | 590 | 490 | 395 | – | – | – | 740 | 605 | 525 | 785 | 675 | 525 | – | – | – | 675 | 560 | 445 | 785 | 675 | 540 | 575 | 410 | 245 | 490 | 360 | 230 | 525 | 395 | 245 | |
5 | 605 | 560 | 490 | 490 | 445 | 395 | – | – | – | 625 | 560 | 490 | 675 | 525 | 410 | – | – | – | 560 | 510 | 445 | 655 | 590 | 525 | 460 | 345 | 230 | – | – | – | 425 | 330 | 230 | |
6 | 540 | 410 | 330 | 425 | 330 | 260 | – | – | – | 525 | 445 | 360 | 525 | 410 | 360 | – | – | – | 490 | 375 | 295 | 590 | 460 | 330 | 395 | 280 | 165 | – | – | – | 360 | 260 | 165 | |
M | 1 | 675 | 590 | 540 | 560 | 490 | 445 | – | – | – | 675 | 605 | 510 | – | – | – | – | – | – | 640 | 560 | 510 | 855 | 690 | 605 | 885 | 640 | 375 | – | – | – | 820 | 605 | 375 |
2 | 605 | 525 | 425 | 510 | 425 | 360 | – | – | – | 605 | 525 | 460 | – | – | – | – | – | – | 575 | 490 | 410 | 770 | 590 | 475 | 770 | 560 | 345 | – | – | – | 720 | 525 | 330 | |
3 | 460 | 395 | 310 | 375 | 330 | 260 | – | – | – | 475 | 425 | 375 | – | – | – | – | – | – | 425 | 375 | 295 | 575 | 475 | 360 | 640 | 460 | 280 | – | – | – | 590 | 425 | 260 | |
K | 1 | 755 | 675 | 605 | – | – | – | 1380 | 1265 | 1115 | 970 | 870 | 785 | 1345 | 1085 | 785 | 1180 | 950 | 805 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 590 | 525 | 490 | – | – | – | 1100 | 970 | 900 | 770 | 690 | 625 | 920 | 805 | 625 | 920 | 755 | 640 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 490 | 445 | 395 | – | – | – | 920 | 820 | 755 | 640 | 575 | 525 | 785 | 640 | 525 | 690 | 575 | 460 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 165 | 130 | 80 | 180 | 130 | 65 | – | – | – | 150 | 115 | 80 |
2 | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 180 | 130 | 80 | 150 | 115 | 65 | – | – | – | 150 | 100 | 65 | |
3 | 165 | 130 | 80 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 215 | 150 | 100 | 180 | 130 | 80 | – | – | – | 165 | 130 | 80 | |
4 | 165 | 150 | 115 | 165 | 150 | 100 | – | – | – | 165 | 150 | 115 | – | – | – | – | – | – | 180 | 165 | 115 | 245 | 195 | 130 | 260 | 180 | 115 | – | – | – | 195 | 165 | 115 | |
H | 1 | 395 | 295 | 230 | – | – | – | – | – | – | – | – | – | 460 | 360 | 295 | – | – | – | – | – | – | – | – | – | – | – | – | 310 | 230 | 150 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 260 | 195 | 115 | – | – | – | |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |