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P Steel (1)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(1)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(1)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(1)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(1)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(1)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(1)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(1)
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M Stainless Steel (1)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(1)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(1)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(1)
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K Cast Iron (1)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(1)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(1)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(1)
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N Non-Ferrous Materials (1)
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N1Wrought Aluminum(1)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(1)
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N3High-Silicon Aluminum Alloys Si >12.2%(1)
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S High-Temp Alloys (1)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(1)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(1)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(1)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(1)
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H Hardened Materials (1)
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H1Hardened Materials 44-48 HRC(1)
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H2Hardened Materials 48-55 HRC(1)
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SAP Material Number | ISO Catalog Number | ANSI Catalog Number | First Choice | [D1MAX] Maximum Cutting Diameter | [D1MAX] Maximum Cutting Diameter | [D] Adapter / Shank / Bore Diameter | [D] Adapter / Shank / Bore Diameter | [D1] Effective Cutting Diameter | [D1] Effective Cutting Diameter | [L] Overall Length | [L] Overall Length | [L2] Head Length | [L2] Head Length | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
5659947 | 7792VXD09CA025Z2R50 | 7792VXD09CA025Z2R50 | 25.0000 | .9840 | 25.0 | .984 | 11.7500 | .4630 | 200.0000 | 7.874 | 50.0000 | 1.969 |
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Grades
Material Group | LightMachining | GeneralPurpose | HeavyMachining | |||
(Light geometry) | (Strong geometry) | |||||
wear resistance | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | …GP | KC522M | …GP | KCPM40 | …GP | KCPM40 |
P3–P4 | …GP | KC522M | …D | KC522M | …D | KCPM40 |
P5–P6 | ...D411 | SP6519 | ...D411 | X500 | ...D41 | X500 |
M1–M2 | ...D411 | SP6519 | ...D41 | KCSM40 | ...D41 | KCSM40 |
M3 | ...D411 | SP6519 | ...D41 | KCSM40 | ...D41 | KCSM40 |
K1–K2 | …D | KCK15 | …D | KCK15 | …D | KCPK30 |
K3 | …D | KCPK30 | …D | KCPK30 | …D | KCPK30 |
N1–N2 | ...D721 | GH2 | ...D721 | GH2 | ...D721 | GH2 |
N3 | ...D721 | GH2 | ...D721 | GH2 | ...D721 | GH2 |
S1–S2 | ...D411 | SP6519 | ...D411 | KCSM40 | ...D41 | KCSM40 |
S3 | ...D411 | SP6519 | ...D411 | KCSM40 | ...D41 | KCSM40 |
S4 | ...D411 | SP6519 | ...D411 | KCSM40 | ...D41 | KCSM40 |
H1 | …D | KC510M | …D | KC510M | …D | KCPM40 |
軸方向の切込み量(ap)1,50
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..D721 | 0,30 | 0,96 | 1,69 | 0,22 | 0,68 | 1,18 | 0,16 | 0,51 | 0,87 | 0,14 | 0,44 | 0,75 | 0,13 | 0,40 | 0,69 | .E..D721 |
.E..D41 | 0,38 | 1,10 | 1,69 | 0,27 | 0,78 | 1,18 | 0,20 | 0,58 | 0,87 | 0,18 | 0,50 | 0,75 | 0,16 | 0,46 | 0,69 | .E..D41 |
.E..D411 | 0,64 | 1,42 | 2,37 | 0,45 | 1,00 | 1,63 | 0,34 | 0,74 | 1,19 | 0,30 | 0,64 | 1,03 | 0,27 | 0,59 | 0,94 | .E..D411 |
.S..D | 0,55 | 1,21 | 1,99 | 0,39 | 0,86 | 1,38 | 0,29 | 0,63 | 1,01 | 0,25 | 0,55 | 0,88 | 0,23 | 0,50 | 0,80 | .S..D |
.S..GP | 0,55 | 1,22 | 2,01 | 0,39 | 0,86 | 1,39 | 0,29 | 0,64 | 1,02 | 0,25 | 0,55 | 0,89 | 0,23 | 0,51 | 0,81 | .S..GP |
軸方向の切込み量(ap)1,10
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..D721 | 0,35 | 1,12 | 1,98 | 0,25 | 0,79 | 1,37 | 0,19 | 0,59 | 1,01 | 0,16 | 0,51 | 0,87 | 0,15 | 0,47 | 0,80 | .E..D721 |
.E..D41 | 0,44 | 1,28 | 1,98 | 0,32 | 0,90 | 1,37 | 0,24 | 0,67 | 1,01 | 0,21 | 0,58 | 0,87 | 0,19 | 0,53 | 0,80 | .E..D41 |
.E..D411 | 0,44 | 1,28 | 1,98 | 0,32 | 0,90 | 1,37 | 0,24 | 0,67 | 1,01 | 0,21 | 0,58 | 0,87 | 0,19 | 0,53 | 0,80 | .E..D411 |
.S..D | 0,64 | 1,42 | 2,35 | 0,45 | 1,00 | 1,61 | 0,34 | 0,74 | 1,18 | 0,30 | 0,64 | 1,02 | 0,27 | 0,59 | 0,93 | .S..D |
.S..GP | 0,64 | 1,42 | 2,37 | 0,45 | 1,00 | 1,63 | 0,34 | 0,74 | 1,19 | 0,30 | 0,64 | 1,03 | 0,27 | 0,59 | 0,94 | .S..GP |
軸方向の切込み量(ap)0,90
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..D721 | 0,39 | 1,24 | 2,20 | 0,28 | 0,88 | 1,52 | 0,21 | 0,65 | 1,11 | 0,18 | 0,56 | 0,96 | 0,17 | 0,52 | 0,88 | .E..D721 |
.E..D41 | 0,48 | 1,42 | 2,20 | 0,35 | 1,00 | 1,52 | 0,26 | 0,74 | 1,11 | 0,23 | 0,64 | 0,96 | 0,21 | 0,59 | 0,88 | .E..D41 |
.E..D411 | 0,48 | 1,42 | 2,20 | 0,35 | 1,00 | 1,52 | 0,26 | 0,74 | 1,11 | 0,23 | 0,64 | 0,96 | 0,21 | 0,59 | 0,88 | .E..D411 |
.S..D | 0,70 | 1,57 | 2,61 | 0,50 | 1,10 | 1,78 | 0,37 | 0,81 | 1,30 | 0,33 | 0,71 | 1,12 | 0,30 | 0,64 | 1,03 | .S..D |
.S..GP | 0,70 | 1,58 | 2,65 | 0,50 | 1,11 | 1,80 | 0,37 | 0,82 | 1,31 | 0,33 | 0,71 | 1,14 | 0,30 | 0,65 | 1,04 | .S..GP |
軸方向の切込み量(ap)0,50
LightMachining | GeneralPurpose | HeavyMachining |
送り量の手引き • プランジ加工 • IC 09 • fz [mm/刃]
Insert Geometry | Programmed Feed per Tooth (fz) | Insert Geometry | |||
Max 6mm insert engagement (ae radial engagement) | |||||
.E..D721 | 0,06 | 0,18 | 0,30 | .E..D721 | |
.E..D41 | 0,07 | 0,20 | 0,30 | .E..D41 | |
.E..D411 | 0,07 | 0,20 | 0,30 | .E..D411 | |
.S..D | 0,10 | 0,22 | 0,35 | .S..D | |
.S..GP | 0,10 | 0,22 | 0,35 | .S..GP |
LightMachining | GeneralPurpose | HeavyMachining |
推奨切削速度の開始値 [m/min]
Material Group | GH2 | KCSM40 | SC3025 | SC6525 | SP6519 | X400 | X500 | |||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | 445 | 305 | 170 | 355 | 260 | 155 | 310 | 230 | 145 | 325 | 240 | 155 |
2 | 390 | 270 | 145 | 310 | 230 | 140 | 275 | 205 | 125 | 290 | 215 | 140 | ||||||||||
3 | – | – | – | – | – | – | – | – | – | 350 | 240 | 125 | 275 | 200 | 120 | 240 | 180 | 115 | 250 | 185 | 120 | |
4 | – | – | – | – | – | – | – | – | – | 250 | 175 | 95 | 210 | 150 | 90 | 180 | 130 | 85 | 190 | 145 | 90 | |
5 | – | – | – | 165 | 120 | 85 | – | – | – | 190 | 145 | 95 | 170 | 125 | 85 | – | – | – | 155 | 120 | 85 | |
6 | – | – | – | 140 | 100 | 60 | – | – | – | 170 | 120 | 70 | 145 | 100 | 60 | – | – | – | 130 | 95 | 60 | |
M | 1 | – | – | – | 315 | 225 | 140 | – | – | – | 230 | 185 | 145 | 325 | 235 | 140 | – | – | – | 300 | 220 | 140 |
2 | – | – | – | 280 | 205 | 130 | – | – | – | 310 | 220 | 130 | 280 | 205 | 125 | – | – | – | 265 | 190 | 120 | |
3 | – | – | – | 230 | 165 | 105 | – | – | – | 250 | 180 | 110 | 235 | 170 | 100 | – | – | – | 215 | 155 | 95 | |
K | 1 | 300 | 220 | 145 | – | – | – | 475 | 330 | 180 | 470 | 325 | 175 | 355 | 265 | 170 | – | – | – | 335 | 240 | 145 |
2 | 260 | 190 | 125 | – | – | – | 400 | 275 | 145 | 365 | 250 | 140 | 290 | 210 | 130 | – | – | – | 245 | 185 | 125 | |
3 | 220 | 175 | 120 | – | – | – | 330 | 230 | 125 | – | – | – | 265 | 190 | 120 | – | – | – | 205 | 160 | 115 | |
N | 1 | 3295 | 1890 | 480 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 3295 | 1890 | 480 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 2560 | 1460 | 355 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 75 | 55 | 35 | – | – | – | – | – | – | 65 | 50 | 30 | – | – | – | 60 | 40 | 30 |
2 | – | – | – | 70 | 50 | 35 | – | – | – | – | – | – | 60 | 40 | 25 | – | – | – | 55 | 40 | 25 | |
3 | – | – | – | 80 | 55 | 35 | – | – | – | – | – | – | 65 | 50 | 30 | – | – | – | 60 | 50 | 30 | |
4 | – | – | – | 110 | 80 | 50 | – | – | – | – | – | – | 95 | 70 | 45 | – | – | – | 90 | 65 | 40 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 115 | 85 | 55 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 95 | 70 | 40 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | GH2 | KCSM40 | SC3025 | SC6525 | SP6519 | X400 | X500 | |||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | 1460 | 1000 | 550 | 1165 | 845 | 510 | 1025 | 750 | 475 | 1060 | 785 | 510 |
2 | – | – | – | – | – | – | – | – | – | 1280 | 890 | 475 | 1025 | 750 | 450 | 905 | 670 | 415 | 940 | 710 | 450 | |
3 | – | – | – | – | – | – | – | – | – | 1140 | 785 | 415 | 905 | 650 | 395 | 785 | 590 | 370 | 830 | 610 | 395 | |
4 | – | – | – | – | – | – | – | – | – | 830 | 570 | 310 | 690 | 490 | 295 | 590 | 430 | 275 | 630 | 475 | 295 | |
5 | – | – | – | 530 | 390 | 280 | – | – | – | 630 | 475 | 310 | 550 | 415 | 275 | – | – | – | 510 | 395 | 275 | |
6 | – | – | – | 450 | 730 | 200 | – | – | – | 550 | 395 | 235 | 475 | 335 | 200 | – | – | – | 430 | 310 | 200 | |
M | 1 | – | – | – | 1020 | 730 | 450 | – | – | – | 750 | 610 | 475 | 1060 | 770 | 450 | – | – | – | 985 | 725 | 450 |
2 | – | – | – | 910 | 675 | 415 | – | – | – | 1025 | 725 | 430 | 925 | 670 | 415 | – | – | – | 865 | 630 | 395 | |
3 | – | – | – | 750 | 530 | 340 | – | – | – | 830 | 590 | 355 | 770 | 550 | 335 | – | – | – | 710 | 510 | 310 | |
K | 1 | 985 | 725 | 475 | – | – | – | 1555 | 1080 | 590 | 1535 | 1060 | 570 | 1165 | 865 | 550 | – | – | – | 1105 | 785 | 475 |
2 | 845 | 630 | 415 | – | – | – | 1320 | 905 | 475 | 1200 | 830 | 450 | 940 | 690 | 430 | – | – | – | 805 | 610 | 415 | |
3 | 725 | 570 | 395 | – | – | – | 1080 | 750 | 415 | – | – | – | 865 | 630 | 395 | – | – | – | 670 | 535 | 370 | |
N | 1 | 10805 | 6200 | 1570 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 10805 | 6200 | 1570 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 8405 | 4780 | 1165 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 240 | 175 | 110 | – | – | – | – | – | – | 215 | 155 | 90 | – | – | – | 185 | 140 | 90 |
2 | – | – | – | 220 | 160 | 100 | – | – | – | – | – | – | 185 | 140 | 85 | – | – | – | 175 | 140 | 85 | |
3 | – | – | – | 255 | 180 | 115 | – | – | – | – | – | – | 215 | 155 | 95 | – | – | – | 200 | 155 | 95 | |
4 | – | – | – | 355 | 260 | 165 | – | – | – | – | – | – | 310 | 235 | 145 | – | – | – | 290 | 215 | 140 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 370 | 275 | 180 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 310 | 235 | 140 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |