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Ferramenta para furo do estator impressa em 3D para a usinagem de carcaças de motores eletrônicos de alumínio

Esta versão da ferramenta apresenta um novo projeto de estrutura de braço, um tubo central maior fabricado com fibra de carbono e com peso total de 7,3 kg.

A ferramenta complexa é capaz de usinar três diâmetros grandes em apenas uma operação, economizando tempo de configuração e tempo de usinagem para fabricantes de componentes automotivos e fornecendo a mais alta precisão e qualidade de superfície.

Usinando três diâmetros em uma operação, a ferramenta para furo do estator garante o alinhamento e a concentricidade das superfícies usinadas, reduzindo significativamente o tempo de ciclo.

A ferramenta de combinação leve e impressa em 3D permite uma troca de ferramenta e giro mais rápidos, mesmo em máquinas menos potentes.

  

  

Evolução do projeto

Projeto de primeira geração (9,5 kg) à esquerda, e variantes de projeto da ferramenta mais recentes (menos de 8 kg) à direita para troca de ferramenta sem complicações.

  

Simulação do processo

  

  

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  • P Steel (379)
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      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (379)
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      (379)
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      (379)
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      (379)
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      (379)
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      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (379)
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      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (379)
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  • 1.5742 in (1)
  • 1.6926 in (1)
  • 1.6948 in (1)
  • 1.9064 in (1)
  • 2.165 in (1)
  • 2.1654 in (1)
  • 2.2766 in (1)
  • 2.3622 in (2)
  • 2.7556 in (2)
  • 2.9524 in (2)
  • 3.543 in (2)
  • 3.9367 in (1)
  • 4.7241 in (1)
Maximum Bore Depth Min to Maximum Bore Depth Max