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Ferramenta para furo do estator impressa em 3D para a usinagem de carcaças de motores eletrônicos de alumínio

Esta versão da ferramenta apresenta um novo projeto de estrutura de braço, um tubo central maior fabricado com fibra de carbono e com peso total de 7,3 kg.

A ferramenta complexa é capaz de usinar três diâmetros grandes em apenas uma operação, economizando tempo de configuração e tempo de usinagem para fabricantes de componentes automotivos e fornecendo a mais alta precisão e qualidade de superfície.

Usinando três diâmetros em uma operação, a ferramenta para furo do estator garante o alinhamento e a concentricidade das superfícies usinadas, reduzindo significativamente o tempo de ciclo.

A ferramenta de combinação leve e impressa em 3D permite uma troca de ferramenta e giro mais rápidos, mesmo em máquinas menos potentes.

  

Ferramenta premiada

Ferramenta premiada

A ferramenta recém-redesenhada ganhou recentemente o prêmio Best of Industry da MM MaschinenMarkt na categoria Produção e fabricação, com base em votos de leitores e especialistas do setor. 

Recursos da manufatura aditiva

Recursos da manufatura aditiva

Os braços em formato de aerofólio com refrigeração interna e tecnologia de alargamento RIQ.

Recursos da manufatura aditiva

Recursos da manufatura aditiva

Recursos internos e externos complexos, possibilitados pela manufatura aditiva.

Refrigeração interna

Refrigeração interna

A remoção de cavacos sem complicações é garantida por meio de braços em formato de aerofólio que são equipados com refrigeração interna para garantir um suprimento de refrigeração preciso e potente para as arestas de corte e guias.

Porta-ferramenta direcionável

Porta-ferramenta direcionável

Porta-ferramenta direcionável SIF™ para uma compensação fácil do batimento radial e das imprecisões angulares causadas pelo fuso.

Numeração do alojamento de encaixe

Numeração do alojamento de encaixe

Os alojamentos de encaixe numerados garantem gerenciamento e documentação eficientes do inserto e da aresta de corte.

Opções de projeto da ferramenta

Opções de projeto da ferramenta

Design variante com 12 alojamentos de encaixe na frente.

  

Evolução do projeto

Projeto de primeira geração (9,5 kg) à esquerda, e variantes de projeto da ferramenta mais recentes (menos de 8 kg) à direita para troca de ferramenta sem complicações.

  

Simulação do processo

  

  

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  • 53.0 mm (1)
  • 54.0 mm (1)
  • 58.0 mm (1)
  • 65.0 mm (1)
  • 66.0 mm (2)
  • 77.0 mm (1)
  • 83.0 mm (1)
  • 100.0 mm (1)
  • 102.0 mm (1)
  • 103.0 mm (1)
  • 130.0 mm (1)
  • 152.0 mm (1)
  • 205.0 mm (2)
  • 1020.0 mm (2)
Maximum Axial Groove Diameter Min to Maximum Axial Groove Diameter Max
Cutting Direction
Cutting Direction
  • B (2)
  • E (31)
Rake Angle Style
Rake Angle Style
  • NEGATIVE-ZERO (21)
  • NEUTRAL (ZERO) (11)
Maximum Bore Depth
Maximum Bore Depth
  • 0.562 in (1)
  • 0.7871 in (1)
  • 0.803 in (1)
  • 0.853 in (1)
  • 0.9052 in (1)
  • 1.042 in (1)
  • 1.1021 in (1)
  • 1.1043 in (1)
  • 1.1808 in (1)
  • 1.201 in (1)
  • 1.279 in (1)
  • 1.2986 in (1)
  • 1.338 in (1)
  • 1.416 in (1)
  • 1.516 in (1)
  • 1.573 in (1)
  • 1.5742 in (1)
  • 1.6926 in (1)
  • 1.6948 in (1)
  • 1.9064 in (1)
  • 2.165 in (1)
  • 2.1654 in (1)
  • 2.2766 in (1)
  • 2.3622 in (2)
  • 2.7556 in (2)
  • 2.9524 in (2)
  • 3.543 in (2)
  • 3.9367 in (1)
  • 4.7241 in (1)
Maximum Bore Depth Min to Maximum Bore Depth Max