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Indexable Shell Mills • Inch
Indexable Shell Mills
Features and benefits
- Suitable for a wide range of applications, including helical interpolation, ramping, slotting, face milling, and contour milling for roughing applications.
- Enables higher productivity.
- Single-sided solution. Ideal for long overhang applications.
- Cutting diameter ranges of 2.0–5.0".
- Feed rates up to .118 IPT for higher metal removal rates, depending on the workpiece material.
- Three cutting edges per insert.
Workpiece Materials
P
Steel
M
Stainless Steel
K
Cast Iron
S
High-Temp Alloys
H
Hardened Materials
Filters and Columns
Filters
Filters
Filters
View filters in
Metric
Inch
Workpiece Material
Workpiece Material
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P Steel (5)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(5)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(5)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(5)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(5)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(5)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(5)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(5)
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M Stainless Steel (5)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(5)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(5)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(5)
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K Cast Iron (5)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(5)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(5)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(5)
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S High-Temp Alloys (5)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(5)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(5)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(5)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(5)
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H Hardened Materials (5)
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H1Hardened Materials 44-48 HRC(5)
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Applications
Applications
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Face Milling (5)
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Pocket (5)
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Pocket Helical (5)
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Pocket Milling (5)
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Ramping (5)
Cutting Diameter
Cutting Diameter
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2.0 in (1)
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2.5 in (1)
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3.0 in (2)
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4.0 in (1)
to
Cutting Diameter
Cutting Diameter
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50.801 mm (1)
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63.5 mm (1)
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76.2 mm (2)
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101.601 mm (1)
to
Reach
Reach
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1.57 in (1)
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1.75 in (4)
to
Reach
Reach
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39.875 mm (1)
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44.45 mm (4)
to
Number of Flutes
Number of Flutes
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4 (2)
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5 (2)
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6 (1)
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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KC522M (5)
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KC525M (5)
Maximum Ramp Angle
Maximum Ramp Angle
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1.4 (1)
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1.5 (1)
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2.5 (1)
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3.0 (1)
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5.5 (1)
to
Back-End
Back-End Diameter
Back-End Diameter
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19.05 mm (1)
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25.401 mm (2)
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31.75 mm (2)
to
Back-End Diameter
Back-End Diameter
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0.75 in (1)
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1.0 in (2)
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1.25 in (2)
to
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Displaying
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Inch
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Metric
Inch
| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | [D1] Effective Cutting Diameter | [D1] Effective Cutting Diameter | [D] Adapter / Shank / Bore Diameter | [D] Adapter / Shank / Bore Diameter | [D6] Hub Diameter | [D6] Hub Diameter | [L] Overall Length | [L] Overall Length | [AP1MAX] 1st Maximum Cutting Depth | [AP1MAX] 1st Maximum Cutting Depth | Number of Inserts | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 2509403 | KF200WP0804S075L157 | KF200WP0804S075L157 | 50.8000 | 2.000 | 19.05 | .75 | 42.0000 | 1.654 | 39.8780 | 1.570 | 1.5000 | .0600 | 4 |
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List price:
$590.75
/each
Your price:
Qty
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| 2509404 | KF250WP0804S100L175 | KF250WP0804S100L175 | 63.5000 | 2.500 | 25.4 | 1.0 | 52.0700 | 2.050 | 44.4500 | 1.750 | 1.5000 | .0600 | 4 |
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List price:
$728.46
/each
Your price:
Qty
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| 4090353 | KF300WP0805S100L175 | KF300WP0805S100L175 | 76.2000 | 3.000 | 25.4 | 1.0 | 55.6300 | 2.190 | 44.4500 | 1.750 | 1.5000 | .0590 | 5 |
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List price:
$849.87
/each
Your price:
Qty
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| 2509405 | KF300WP0805S125L175 | KF300WP0805S125L175 | 76.2000 | 3.000 | 31.75 | 1.25 | 63.5000 | 2.500 | 44.4500 | 1.750 | 1.5000 | .0600 | 5 |
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List price:
$849.87
/each
Your price:
Qty
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| 3652903 | KF400WP0806S125L175 | KF400WP0806S125L175 | 101.6000 | 4.000 | 31.75 | 1.25 | 63.5000 | 2.500 | 44.4500 | 1.750 | 1.5000 | .0600 | 6 |
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List price:
$849.87
/each
Your price:
Qty
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List price:
Discount: %
Replacement
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Insert Selection Guide
| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| (Light geometry) | (Strong geometry) | |||||
| wear resistance |  <="" td=""> | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .E..GP | KC522M | .E..GP | KC522M | .S..HN | KC522M |
| P3–P4 | .E..GP | KC522M | .S..HN | KC522M | .S..HN | KC525M |
| P5–P6 | .E..GP | KC522M | .S..HN | KC522M | .S..HN | KC525M |
| M1–M2 | .E..GP | KC522M | .E..GP | KC525M | .S..HN | KC525M |
| M3 | .E..GP | KC522M | .E..GP | KC525M | .S..HN | KC525M |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .E..GP | KC522M | .E..GP | KC525M | – | – |
| S3 | .E..GP | KC522M | .E..GP | KC525M | – | – |
| S4 | .E..GP | KC522M | .E..GP | KC525M | – | – |
| H1 | – | – | .S..HN | KC522M | – | – |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GP | 0,34 | 1,23 | 2,49 | 0,26 | 0,91 | 1,83 | 0,22 | 0,79 | 1,59 | 0,21 | 0,74 | 1,48 | 0,21 | 0,73 | 1,45 | .E..GP |
| .S..HN | 0,34 | 1,23 | 2,49 | 0,26 | 0,91 | 1,83 | 0,22 | 0,79 | 1,59 | 0,21 | 0,74 | 1,48 | 0,21 | 0,73 | 1,45 | .S..HN |
| Light Machining | General Purpose | Heavy Machining |
| Insert | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert | ||||||||||||||
| Geometry | 10% | 20% | 30% | 40% | 50–100% | Geometry | ||||||||||
| .E..GP | 0,39 | 1,25 | 2,03 | 0,29 | 0,93 | 1,5 | 0,26 | 0,81 | 1,3 | 0,24 | 0,76 | 1,21 | 0,23 | 0,74 | 1,19 | .E..GP |
| .S..HN | 0,39 | 1,25 | 2,03 | 0,29 | 0,93 | 1,5 | 0,26 | 0,81 | 1,3 | 0,24 | 0,76 | 1,21 | 0,23 | 0,74 | 1,19 | .S..HN |
| Insert | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert | ||||||||||||||
| Geometry | 10% | 20% | 30% | 40% | 50–100% | Geometry | ||||||||||
| .E..GP | 0,55 | 1,96 | 4,02 | 0,41 | 1,45 | 2,92 | 0,36 | 1,26 | 2,53 | 0,33 | 1,18 | 2,35 | 0,33 | 1,15 | 2,3 | .E..GP |
| .S..HN | 0,55 | 1,96 | 4,02 | 0,41 | 1,45 | 2,92 | 0,36 | 1,26 | 2,53 | 0,33 | 1,18 | 2,35 | 0,33 | 1,15 | 2,3 | .S..HN |
| Light Machining | General Purpose | Heavy Machining |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GP | .014 | .051 | .112 | .010 | .037 | .075 | .009 | .032 | .064 | .008 | .030 | .059 | .008 | .029 | .058 | .E..GP |
| .S..HN | .014 | .051 | .112 | .010 | .037 | .075 | .009 | .032 | .064 | .008 | .030 | .059 | .008 | .029 | .058 | .S..HN |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GP | .022 | .085 | .220 | .016 | .059 | .124 | .014 | .051 | .103 | .013 | .047 | .094 | .013 | .046 | .092 | .E..GP |
| .S..HN | .022 | .085 | .220 | .016 | .059 | .124 | .014 | .051 | .103 | .013 | .047 | .094 | .013 | .046 | .092 | .S..HN |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GP | .016 | .052 | .087 | .012 | .037 | .060 | .010 | .032 | .052 | .010 | .030 | .048 | .009 | .029 | .047 | .E..GP |
| .S..HN | .016 | .052 | .087 | .012 | .037 | .060 | .010 | .032 | .052 | .010 | .030 | .048 | .009 | .029 | .047 | .S..HN |
Recommended Starting Speeds [m/min]
| Material Group | KC522M | KC525M | |||||
| P | 1 | 395 | 345 | 325 | 260 | 240 | 215 |
| 2 | 330 | 290 | 240 | 215 | 190 | 180 | |
| 3 | 305 | 255 | 215 | 190 | 180 | 170 | |
| 4 | 270 | 225 | 180 | 170 | 160 | 145 | |
| 5 | 225 | 200 | 180 | 180 | 170 | 160 | |
| 6 | 200 | 150 | 120 | 160 | 145 | 130 | |
| M | 1 | 245 | 215 | 200 | 180 | 170 | 160 |
| 2 | 225 | 190 | 160 | 160 | 145 | 130 | |
| 3 | 170 | 145 | 115 | 110 | 95 | 85 | |
| K | 1 | 275 | 250 | 220 | – | – | – |
| 2 | 215 | 195 | 180 | – | – | – | |
| 3 | 180 | 160 | 145 | – | – | – | |
| N | 1–2 | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | |
| S | 1 | 50 | 45 | 35 | 75 | 65 | 60 |
| 2 | 50 | 45 | 35 | 75 | 65 | 60 | |
| 3 | 60 | 50 | 35 | 60 | 55 | 50 | |
| 4 | 85 | 60 | 45 | 75 | 60 | 50 | |
| H | 1 | 145 | 110 | 85 | – | – | – |
Recommended Starting Speeds [SFM]
| Material Group | KC522M | KC525M | |||||
| P | 1 | 1300 | 1130 | 1060 | 860 | 790 | 710 |
| 2 | 1080 | 950 | 790 | 710 | 620 | 590 | |
| 3 | 1000 | 840 | 700 | 620 | 590 | 550 | |
| 4 | 890 | 730 | 590 | 550 | 520 | 470 | |
| 5 | 730 | 660 | 590 | 590 | 550 | 520 | |
| 6 | 650 | 490 | 400 | 520 | 470 | 430 | |
| M | 1 | 800 | 710 | 650 | 590 | 550 | 520 |
| 2 | 730 | 620 | 520 | 520 | 470 | 430 | |
| 3 | 550 | 480 | 370 | 360 | 310 | 280 | |
| K | 1 | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | |
| S | 1 | 160 | 140 | 110 | 240 | 220 | 190 |
| 2 | 160 | 140 | 110 | 240 | 220 | 190 | |
| 3 | 200 | 160 | 110 | 190 | 180 | 160 | |
| 4 | 280 | 200 | 140 | 240 | 190 | 160 | |
| H | 1 | 470 | 360 | 280 | – | – | – |