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Indexable Shell Mills
Indexable Shell Mills
Indexable Shell Mills
Indexable Shell Mills

Indexable Shell Mills • Inch

Indexable Shell Mills

Features and benefits

  • Suitable for a wide range of applications, including helical interpolation, ramping, slotting, face milling, and contour milling for roughing applications.

  • Enables higher productivity.

  • Single-sided solution. Ideal for long overhang applications.

  • Cutting diameter ranges of 2.0–5.0".

  • Feed rates up to .118 IPT for higher metal removal rates, depending on the workpiece material.

  • Three cutting edges per insert.
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Workpiece Material
Workpiece Material
  • P Steel (5)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (5)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (5)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS (5)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS (5)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS (5)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS (5)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS (5)
  • M Stainless Steel (5)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS (5)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS (5)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS (5)
  • K Cast Iron (5)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS (5)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS (5)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS (5)
  • S High-Temp Alloys (5)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS (5)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS (5)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS (5)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS (5)
  • H Hardened Materials (5)
    • H1
      Hardened Materials 44-48 HRC (5)
Applications
Applications
  • Face Milling Face Milling (5)
  • Pocket Pocket (5)
  • Pocket Helical Pocket Helical (5)
  • Pocket Milling Pocket Milling (5)
  • Ramping Ramping (5)
Cutting Diameter
Cutting Diameter
  • 2.0 in (1)
  • 2.5 in (1)
  • 3.0 in (2)
  • 4.0 in (1)
Cutting Diameter Min to Cutting Diameter Max
Cutting Diameter
Cutting Diameter
  • 50.801 mm (1)
  • 63.5 mm (1)
  • 76.2 mm (2)
  • 101.601 mm (1)
Cutting Diameter Min to Cutting Diameter Max
Reach
Reach
  • 1.57 in (1)
  • 1.75 in (4)
Reach Min to Reach Max
Reach
Reach
  • 39.875 mm (1)
  • 44.45 mm (4)
Reach Min to Reach Max
Number of Flutes
Number of Flutes
  • 4 (2)
  • 5 (2)
  • 6 (1)
Internal Coolant Capability
Internal Coolant Capability
Over All Length [L]
Over All Length [L]
  • 1.57 in (1)
  • 1.75 in (4)
Over All Length [L] Min to Over All Length [L] Max
Over All Length [L]
Over All Length [L]
  • 39.875 mm (1)
  • 44.45 mm (4)
Over All Length [L] Min to Over All Length [L] Max
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
  • KC522M (5)
  • KC525M (5)
Maximum Ramp Angle
Maximum Ramp Angle
  • 1.4 (1)
  • 1.5 (1)
  • 2.5 (1)
  • 3.0 (1)
  • 5.5 (1)
Maximum Ramp Angle Min to Maximum Ramp Angle Max
Back-End
Back-End Diameter
Back-End Diameter
  • 19.05 mm (1)
  • 25.401 mm (2)
  • 31.75 mm (2)
Back-End Diameter Min to Back-End Diameter Max
Back-End Diameter
Back-End Diameter
  • 0.75 in (1)
  • 1.0 in (2)
  • 1.25 in (2)
Back-End Diameter Min to Back-End Diameter Max
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Metric
Inch
SAP Material Number ISO Catalog Number ANSI Catalog Number D1 D1 D D D6 D6 L L AP1MAX AP1MAX Number of Inserts Maximum Ramping Angle Gage Insert Weight Pounds
2509403 KF200WP0804S075L157 KF200WP0804S075L157 50.8 2 19.05 .75 42 1.654 39.878 1.57 1.5 .06 4 5.5 WP..080615.. 0.72
    List price:
    $618.22 /each
    Your price:
    Qty
    2509404 KF250WP0804S100L175 KF250WP0804S100L175 63.5 2.5 25.4 1 52.07 2.05 44.45 1.75 1.5 .06 4 2.5 WP..080615.. 1.83
      List price:
      $762.33 /each
      Your price:
      Qty
      4090353 KF300WP0805S100L175 KF300WP0805S100L175 76.2 3 25.4 1 55.63 2.19 44.45 1.75 1.5 .059 5 3 WP..080615.. 1.66
        List price:
        $889.39 /each
        Your price:
        Qty
        2509405 KF300WP0805S125L175 KF300WP0805S125L175 76.2 3 31.75 1.25 63.5 2.5 44.45 1.75 1.5 .06 5 1.5 WP..080615.. 1.89
          List price:
          $889.39 /each
          Your price:
          Qty
          3652903 KF400WP0806S125L175 KF400WP0806S125L175 101.6 4 31.75 1.25 63.5 2.5 44.45 1.75 1.5 .06 6 1.4 WP..080615.. 3.06
            List price:
            $889.39 /each
            Your price:
            Qty
            List price:
            Discount: %
            Your price:
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