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Indexable Shell Mills • Metric
Shell Mills
Features and benefits
- Wide range of applications, including circular plunging and ramping, face milling, and contour milling for roughing applications.
- Enables high productivity.
- Single-sided solution. Ideal for long overhang applications.
- High feed rate up to 3mm for high metal removal rate.
Workpiece Materials
P
Steel
M
Stainless Steel
K
Cast Iron
S
High-Temp Alloys
H
Hardened Materials
Filters and Columns
Filters
Filters
Filters
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Metric
Inch
Workpiece Material
Workpiece Material
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P Steel (5)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(5)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(5)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(5)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(5)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(5)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(5)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(5)
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M Stainless Steel (5)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(5)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(5)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(5)
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K Cast Iron (5)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(5)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(5)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(5)
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S High-Temp Alloys (5)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(5)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(5)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(5)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(5)
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H Hardened Materials (5)
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H1Hardened Materials 44-48 HRC(5)
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Applications
Applications
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Face Milling (5)
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Pocket (5)
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Pocket Helical (5)
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Pocket Milling (5)
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Pocket Plunge Milling (5)
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Profile Milling (5)
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Ramping (5)
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Shoulder Milling (5)
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Slot Milling (5)
Cutting Diameter
Cutting Diameter
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1.655 in (1)
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2.047 in (2)
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2.598 in (1)
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3.15 in (1)
to
Cutting Diameter
Cutting Diameter
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42.0 mm (1)
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52.0 mm (2)
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66.0 mm (1)
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80.0 mm (1)
to
Cutting Length
Cutting Length
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1.0 mm (1)
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1.5 mm (4)
to
Cutting Length
Cutting Length
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0.039 in (1)
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0.06 in (4)
to
Reach
Reach
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1.575 in (1)
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1.969 in (4)
to
Reach
Reach
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40.0 mm (1)
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50.0 mm (4)
to
Connection Style
Connection Style
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A-Socket Head Cap Screw (3)
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B-Cutter Retention Screw (2)
Number of Flutes
Number of Flutes
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4 (2)
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5 (3)
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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KC522M (5)
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KC525M (5)
Maximum Ramp Angle
Maximum Ramp Angle
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1.5 (1)
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2.0 (2)
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2.5 (1)
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4.0 (1)
to
Back-End
Back-End Diameter
Back-End Diameter
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16.0 mm (1)
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22.0 mm (2)
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27.0 mm (2)
to
Back-End Diameter
Back-End Diameter
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0.63 in (1)
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0.866 in (2)
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1.063 in (2)
to
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| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | [D1] Effective Cutting Diameter | [D1] Effective Cutting Diameter | [D] Adapter / Shank / Bore Diameter | [D] Adapter / Shank / Bore Diameter | [D6] Hub Diameter | [D6] Hub Diameter | [L] Overall Length | [L] Overall Length | [AP1MAX] 1st Maximum Cutting Depth | [AP1MAX] 1st Maximum Cutting Depth | Number of Inserts | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 2622220 | 42A05RS91WP05 | 42A05RS91WP05 | 42.0000 | 1.653 | 16.0 | .6299 | 32.0000 | 1.259 | 40.0000 | 1.575 | 1.0000 | .0394 | 5 |
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List price:
$590.75
/each
Your price:
Qty
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| 2622229 | 52A04RS91WP08 | 52A04RS91WP08 | 52.0000 | 2.047 | 22.0 | .8661 | 42.0000 | 1.653 | 50.0000 | 1.968 | 1.5000 | .0591 | 4 |
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List price:
$607.06
/each
Your price:
Qty
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| 2622221 | 52A05RS91WP06 | 52A05RS91WP06 | 52.0000 | 2.047 | 22.0 | .8661 | 42.0000 | 1.653 | 50.0000 | 1.968 | 1.5000 | .0591 | 5 |
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List price:
$669.62
/each
Your price:
Qty
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| 2403211 | 66A04RS91WP08 | 66A04RS91WP08 | 66.0000 | 2.598 | 27.0 | 1.063 | 50.0000 | 1.968 | 50.0000 | 1.968 | 1.5000 | .0591 | 4 |
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List price:
$806.16
/each
Your price:
Qty
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| 2418256 | 80A05RS91WP08 | 80A05RS91WP08 | 80.0000 | 3.149 | 27.0 | 1.063 | 50.0000 | 1.968 | 50.0000 | 1.968 | 1.5000 | .0591 | 5 |
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List price:
$940.54
/each
Your price:
Qty
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List price:
Discount: %
Replacement
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| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| (Light geometry) | (Strong geometry) | |||||
| wear resistance |  <="" td=""> | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .E..GP | KC522M | .E..GP | KC522M | .S..HN | KC522M |
| P3–P4 | .E..GP | KC522M | .S..HN | KC522M | .S..HN | KC525M |
| P5–P6 | .E..GP | KC522M | .S..HN | KC522M | .S..HN | KC525M |
| M1–M2 | .E..GP | KC522M | .E..GP | KC525M | .S..HN | KC525M |
| M3 | .E..GP | KC522M | .E..GP | KC525M | .S..HN | KC525M |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .E..GP | KC522M | .E..GP | KC525M | – | – |
| S3 | .E..GP | KC522M | .E..GP | KC525M | – | – |
| S4 | .E..GP | KC522M | .E..GP | KC525M | – | – |
| H1 | – | – | .S..HN | KC522M | – | – |
Recommended Starting Feeds • WPM.05
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GP | 0,34 | 1,23 | 2,49 | 0,26 | 0,91 | 1,83 | 0,22 | 0,79 | 1,59 | 0,21 | 0,74 | 1,48 | 0,21 | 0,73 | 1,45 | .E..GP |
| .S..HN | 0,34 | 1,23 | 2,49 | 0,26 | 0,91 | 1,83 | 0,22 | 0,79 | 1,59 | 0,21 | 0,74 | 1,48 | 0,21 | 0,73 | 1,45 | .S..HN |
Recommended Starting Feeds • WPM.06
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Feeds • WPM.08
| Insert | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert | ||||||||||||||
| Geometry | 10% | 20% | 30% | 40% | 50–100% | Geometry | ||||||||||
| .E..GP | 0,39 | 1,25 | 2,03 | 0,29 | 0,93 | 1,5 | 0,26 | 0,81 | 1,3 | 0,24 | 0,76 | 1,21 | 0,23 | 0,74 | 1,19 | .E..GP |
| .S..HN | 0,39 | 1,25 | 2,03 | 0,29 | 0,93 | 1,5 | 0,26 | 0,81 | 1,3 | 0,24 | 0,76 | 1,21 | 0,23 | 0,74 | 1,19 | .S..HN |
| Insert | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert | ||||||||||||||
| Geometry | 10% | 20% | 30% | 40% | 50–100% | Geometry | ||||||||||
| .E..GP | 0,55 | 1,96 | 4,02 | 0,41 | 1,45 | 2,92 | 0,36 | 1,26 | 2,53 | 0,33 | 1,18 | 2,35 | 0,33 | 1,15 | 2,3 | .E..GP |
| .S..HN | 0,55 | 1,96 | 4,02 | 0,41 | 1,45 | 2,92 | 0,36 | 1,26 | 2,53 | 0,33 | 1,18 | 2,35 | 0,33 | 1,15 | 2,3 | .S..HN |
Recommended Starting Speeds [m/min]
| Material Group | KC522M | KC525M | |||||
| P | 1 | 395 | 345 | 325 | 260 | 240 | 215 |
| 2 | 330 | 290 | 240 | 215 | 190 | 180 | |
| 3 | 305 | 255 | 215 | 190 | 180 | 170 | |
| 4 | 270 | 225 | 180 | 170 | 160 | 145 | |
| 5 | 225 | 200 | 180 | 180 | 170 | 160 | |
| 6 | 200 | 150 | 120 | 160 | 145 | 130 | |
| M | 1 | 245 | 215 | 200 | 180 | 170 | 160 |
| 2 | 225 | 190 | 160 | 160 | 145 | 130 | |
| 3 | 170 | 145 | 115 | 110 | 95 | 85 | |
| K | 1 | 275 | 250 | 220 | – | – | – |
| 2 | 215 | 195 | 180 | – | – | – | |
| 3 | 180 | 160 | 145 | – | – | – | |
| N | 1–2 | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | |
| S | 1 | 50 | 45 | 35 | 75 | 65 | 60 |
| 2 | 50 | 45 | 35 | 75 | 65 | 60 | |
| 3 | 60 | 50 | 35 | 60 | 55 | 50 | |
| 4 | 85 | 60 | 45 | 75 | 60 | 50 | |
| H | 1 | 145 | 110 | 85 | – | – | – |
Recommended Starting Speeds [SFM]
| Material Group | KC522M | KC525M | |||||
| P | 1 | 1300 | 1130 | 1060 | 860 | 790 | 710 |
| 2 | 1080 | 950 | 790 | 710 | 620 | 590 | |
| 3 | 1000 | 840 | 700 | 620 | 590 | 550 | |
| 4 | 890 | 730 | 590 | 550 | 520 | 470 | |
| 5 | 730 | 660 | 590 | 590 | 550 | 520 | |
| 6 | 650 | 490 | 400 | 520 | 470 | 430 | |
| M | 1 | 800 | 710 | 650 | 590 | 550 | 520 |
| 2 | 730 | 620 | 520 | 520 | 470 | 430 | |
| 3 | 550 | 480 | 370 | 360 | 310 | 280 | |
| K | 1 | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | |
| S | 1 | 160 | 140 | 110 | 240 | 220 | 190 |
| 2 | 160 | 140 | 110 | 240 | 220 | 190 | |
| 3 | 200 | 160 | 110 | 190 | 180 | 160 | |
| 4 | 280 | 200 | 140 | 240 | 190 | 160 | |
| H | 1 | 470 | 360 | 280 | – | – | – |