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Inserts for Beyond BLAST™ KSSM 45° • SECX-GD2
Beyond BLAST™ KSSM 45° Inserts
Features and benefits
- First choice for light machining.
Workpiece Materials
P
Steel
M
Stainless Steel
S
High-Temp Alloys
H
Hardened Materials
Filters and Columns
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Workpiece Material
Workpiece Material
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P Steel (1)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(1)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(1)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(1)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(1)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(1)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(1)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(1)
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M Stainless Steel (1)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(1)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(1)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(1)
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S High-Temp Alloys (1)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(1)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(1)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(1)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(1)
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Metric
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| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | Grade | [D] Insert IC Size | [D] Insert IC Size | [BS] Corner Facet Length | [BS] Corner Facet Length | [L10] Insert Cutting Edge Length | [L10] Insert Cutting Edge Length | [Rε] Corner Radius | [Rε] Corner Radius | [S] Insert Thickness | [S] Insert Thickness | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| 4144644 | SECX1404AEENGD2 | SECX443AEEN7GD2 | KC725M | 14.0000 | .5512 | 1.8500 | .0730 | 14.0000 | .5512 | 1.0000 | .0394 | 4.7630 | .1875 |
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Replacement
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Grades
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KC725M
Coated carbide grade with an advanced PVD TiAlN coating. KC725M is a high-performance grade for milling steel, stainless steel, and high-temperature alloys. The good thermal shock resistance of the substrate makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.
P SteelS High-Temp AlloysM Stainless Steel -
KCSM30
Submicron substrate coated with high-performance TiAlN-PVD coating is an excellent choice for titanium, but also high-temperature alloys and stainless with higher speeds for light to medium cuts. First choice for application with thin to medium chip thickness, dry and wet.
P SteelS High-Temp AlloysH Hardened MaterialsM Stainless Steel
Insert Selection Guide
| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| (Light geometry) | – | (Strong geometry) | ||||
| wear resistance |  <="" td=""> | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | – | – | – | – | – | – |
| M1–M2 | – | – | – | – | – | – |
| M3 | – | – | – | – | – | – |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | .E..GD2 | KC725M | .E..GN | KC725M | .S..GN | KC725M |
| H1 | – | – | – | – | – | – |
Recommended Starting Feeds [mm]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GD2 | 0,17 | 0,26 | 0,36 | 0,12 | 0,19 | 0,27 | 0,11 | 0,17 | 0,24 | 0,10 | 0,16 | 0,22 | 0,10 | 0,15 | 0,22 | .E..GD2 |
| .E..GN | 0,17 | 0,26 | 0,36 | 0,12 | 0,19 | 0,27 | 0,11 | 0,17 | 0,24 | 0,10 | 0,16 | 0,22 | 0,10 | 0,15 | 0,22 | .E..GN |
| .S..GN | 0,21 | 0,31 | 0,44 | 0,15 | 0,23 | 0,33 | 0,13 | 0,20 | 0,29 | 0,13 | 0,19 | 0,27 | 0,12 | 0,18 | 0,26 | .S..GN |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Feeds [IPT]
| Light Machining | General Purpose | Heavy Machining |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GD2 | .007 | .010 | .014 | .005 | .008 | .011 | .004 | .007 | .009 | .004 | .006 | .009 | .004 | .006 | .008 | .E..GD2 |
| .E..GN | .007 | .010 | .014 | .005 | .008 | .011 | .004 | .007 | .009 | .004 | .006 | .009 | .004 | .006 | .008 | .E..GN |
| .S..GN | .008 | .012 | .018 | .006 | .009 | .013 | .005 | .008 | .011 | .005 | .007 | .011 | .005 | .007 | .010 | .S..GN |
Recommended Starting Speeds [m/min]
| Material Group | KC725M | |||
| P | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| 4 | – | – | – | |
| 5 | – | – | – | |
| 6 | – | – | – | |
| M | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| K | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| N | 1–2 | – | – | – |
| 3 | – | – | – | |
| S | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| 4 | 75 | 55 | 35 | |
| H | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
Recommended Starting Speeds [SFM]
| Material Group | KC725M | |||
| P | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| 4 | – | – | – | |
| 5 | – | – | – | |
| 6 | – | – | – | |
| M | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| K | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| N | 1–2 | – | – | – |
| 3 | – | – | – | |
| S | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| 4 | 240 | 180 | 120 | |
| H | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |