Dodeka™ • Carbide Insert • HNGJ-HD • Heavy Machining

Face Mills

Features and benefits

Insert for Dodeka 15/45 cutters (metric).

Insert for Dodeka 75/45 cutters (inch).

Workpiece Materials

P Steel

M Stainless Steel

K Cast Iron

S High-Temp Alloys

H Hardened Materials

Face Mills

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SAP Material Number	ISO Catalog Number	ANSI Catalog Number	Grade	[D] Insert IC Size	[D] Insert IC Size	[BS] Corner Facet Length	[BS] Corner Facet Length	[L10] Insert Cutting Edge Length	[L10] Insert Cutting Edge Length	[Rε] Corner Radius	[Rε] Corner Radius	[S] Insert Thickness	[S] Insert Thickness	Average Chip Thickness [HM]	Average Chip Thickness [HM]	Cutting Edges per Insert
6068043	HNGJ090543ANSNHD	HNGJ53511ANSNHD	KCPM40	15.8800	.6250			8.4950	.3345	4.3500	.1713	5.4400	.2142	0.2000	.0079	12
List price: $39.69 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
3556373	HNGJ090543ANSNHD	HNGJ53511ANSNHD	KCK15	15.8800	.6250			8.4950	.3345	4.3500	.1713	5.4400	.2142	0.2000	.0079	12
List price: $39.28 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
3556374	HNGJ090543ANSNHD	HNGJ53511ANSNHD	KC725M	15.8800	.6250			8.4950	.3345	4.3500	.1713	5.4400	.2142	0.2000	.0079	12
List price: $37.44 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
3556375	HNGJ090543ANSNHD	HNGJ53511ANSNHD	KCPK30	15.8800	.6250			8.4950	.3345	4.3500	.1713	5.4400	.2142	0.2000	.0079	12
List price: $39.28 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
6178106	HNGJ090543ANSNHD	HNGJ53511ANSNHD	KCSM40	15.8800	.6250			8.4950	.3345	4.3500	.1713	5.4400	.2142	0.2000	.0079	12
List price: $39.69 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
3749128	HNGJ090543ANSNHD	HNGJ53511ANSNHD	KC520M	15.8800	.6250			8.4950	.3345	4.3500	.1713	5.4400	.2142	0.2000	.0079	12
List price: $37.44 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
6970344	HNGJ090543ANSNHD	HNGJ53511ANSNHD	KCK20B	15.8800	.6250			8.4950	.3345	4.3500	.1713	5.4400	.2142	0.2000	.0079	12
List price: $37.44 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
5550794	HNGJ0905ANSNHD	HNGJ535ANSNHD	KCPM40	15.8750	.6250	1.6530	.0651	8.5930	.3383	1.2000	.0468	5.4630	.2151	0.1700	.0069	12
List price: $38.54 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
3556330	HNGJ0905ANSNHD	HNGJ535ANSNHD	KCK15	15.8750	.6250	1.6530	.0651	8.5930	.3383	1.2000	.0468	5.4630	.2151	0.1700	.0069	12
List price: $39.28 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
3556331	HNGJ0905ANSNHD	HNGJ535ANSNHD	KC725M	15.8750	.6250	1.6530	.0651	8.5930	.3383	1.2000	.0468	5.4630	.2151	0.1700	.0069	12
List price: $38.54 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
3556332	HNGJ0905ANSNHD	HNGJ535ANSNHD	KCPK30	15.8750	.6250	1.6530	.0651	8.5930	.3383	1.2000	.0468	5.4630	.2151	0.1700	.0069	12
List price: $39.28 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
3749127	HNGJ0905ANSNHD	HNGJ535ANSNHD	KC520M	15.8750	.6250	1.6530	.0651	8.5930	.3383	1.2000	.0468	5.4630	.2151	0.1700	.0069	12
List price: $37.62 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
6178105	HNGJ0905ANSNHD	HNGJ535ANSNHD	KCSM40	15.8750	.6250	1.6530	.0651	8.5930	.3383	1.2000	.0468	5.4630	.2151	0.1700	.0069	12
List price: $38.93 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
3873498	HNGJ0905ANSNHD	HNGJ535ANSNHD	KCPM20	15.8750	.6250	1.6530	.0651	8.5930	.3383	1.2000	.0468	5.4630	.2151	0.1700	.0069	12
List price: $38.72 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.
6970341	HNGJ0905ANSNHD	HNGJ535ANSNHD	KCK20B	15.8750	.6250	1.6530	.0651	8.5930	.3383	1.2000	.0468	5.4630	.2151	0.1700	.0069	12
List price: $37.62 /each Your price: Qty Oops! we don't have that many in stock. Adjusted to meet the minimum package size.

Grades

KC520M

Coated carbide grade with TiAlN coating (PVD). KC520M is a carbide grade developed specifically for general machining of ductile cast iron. This grade can be used with or without coolant.

K Cast Iron
KC725M

Coated carbide grade with an advanced PVD TiAlN coating. KC725M is a high-performance grade for milling steel, stainless steel, and high-temperature alloys. The good thermal shock resistance of the substrate makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.

P Steel

S High-Temp Alloys

M Stainless Steel
KCK15

Coated carbide grade with CVD multilayer coating (TiN/MT TiCN/Al2O3) and advanced Beyond™ post-coat treatment. KCK15 is a wear-resistant grade with balanced toughness for general milling of cast irons at higher speeds. Best results in dry, but can also be used wet.

K Cast Iron
KCK20B

Composition: A multilayered coating with thick MTCVD TiCN-Al2O3-TiOCN layers applied over a carbide substrate specifically engineered for cast irons.
Application: Delivers consistent performance in high-speed machining of grey and ductile irons. The substrate design permits the insert to stay in the cut for a long time at high speeds with minimum deformation. The thick CVD coating and post-coat treatment provide superior wear resistance ensuring long and consistent tool life. Can be applied both in straight and lightly interrupted cuts.

K Cast Iron
KCPK30

Coated carbide grade with CVD multilayer (TiN/TiCN/Al2O3) and advanced Beyond™ post-coat treatment. Substrate is very tough. KCPK30 has a wide application area in general and roughing milling of steels and cast irons. Performs best dry, but can also be used wet.

P Steel

S High-Temp Alloys

K Cast Iron

M Stainless Steel
KCPM20

Coated carbide grade with CVD multilayer (TiN/MT TiCN/Al2O3) and advanced Beyond™ post-coat treatment. Substrate is a well-balanced combination of wear resistance and toughness. It is primarily for light and general machining of steel and stainless steel roughing of cast irons.

P Steel

H Hardened Materials

K Cast Iron

M Stainless Steel
KCPM40

Coated carbide grade with an advanced PVD TiAlN/AlCrN coating. Tough substrate with excellent capability at higher temperatures. KCPM40™ is the first choice for milling steel and stainless steel. Good thermal shock resistance makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.

P Steel

S High-Temp Alloys

M Stainless Steel
KCSM40

Coated carbide grade with an advanced PVD TiAlN/TiN coating. Premium substrate with newly developed binder composition. KCSM40 is a high-performance grade for titanium, super alloys, and stainless steel. High thermal shock resistance of the substrate makes this grade ideal for wet machining. First choice for roughing and unsuitable cutting conditions.

P Steel

S High-Temp Alloys

M Stainless Steel

Insert Selection Guide

Werkstoffgruppe	Leichte Bearbeitung		Allgemeine Anwendung		Schruppbearbeitung
	(Leicht schneidende Geometrie)				(Stabile Geometrie)
	Verschleiß- festigkeit		<="" td="">		Zähigkeit
	Geometrie	Sorte	Geometrie	Sorte	Geometrie	Sorte
P1–P2	.E..LD	KCPK30	.S..GD	KCPM40	.S..HD	KCPM40
P3–P4	.E..LD	KCPK30	.S..GD	KCPK30	.S..HD	KCPK30
P5–P6	.E..LD	KC725M	.S..GD	KC725M	.S..HD	KC725M
M1–M2	.E..LD	KCSM40	.S..GD	KCSM40	.S..HD	KCSM40
M3	.E..LD	KCSM40	.S..GD	KCSM40	.S..HD	KCSM40
K1–K2	.E..LD	KCK15	.S..GD	KCK15	.S..HD	KC520M
K3	.E..LD	KC520M	.S..GD	KC520M	.S..HD	KC520M
N1–N2	.F..LDJ	KC410M	.F..LDJ	KC410M	.F..LDJ	KC410M
N3	.F..LDJ	KC410M	.F..LDJ	KC410M	.F..LDJ	KC410M
S1–S2	.E..LD	KC725M	.S..GD	KC725M	.S..HD	KC725M
S3	.E..LD	KCSM40	.S..GD	KCSM40	.S..HD	KCSM40
S4	.E..LD	KCSM40	.S..GD	KCSM40	.S..HD	KCSM40
H1	–	–	–	–	–	KC510M

Recommended Starting Feeds [mm]

Schneidkörper- Geometrie	Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in %															Schneidkörper- Geometrie
	5%			10%			20%			30%			40–100%
.F..LDJ	0.45	1.27	2.22	0.33	0.91	1.57	0.25	0.68	1.17	0.21	0.59	1.01	0.20	0.54	0.93	.F..LDJ
.E..LD	0.63	1.84	2.81	0.46	1.31	1.97	0.34	0.97	1.46	0.30	0.84	1.27	0.27	0.77	1.16	.E..LD
.S..GD	0.92	2.01	3.27	0.66	1.42	2.29	0.49	1.06	1.69	0.43	0.92	1.46	0.39	0.84	1.34	.S..GD
.S..HD	0.92	2.35	3.89	0.66	1.67	2.70	0.49	1.23	1.98	0.43	1.07	1.72	0.39	0.98	1.57	.S..HD

Leichte Bearbeitung

Allgemeine Anwendung

Schruppbearbeitung

Recommended Starting Speeds [m/min]

Werkstoffgruppe		KC410M			KC520M			KC522M			KC725M			KCK15			KCPM20			KCPK30			KCSM30			KCSM40			KCPM40
P	1	–	–	–	–	–	–	395	340	325	310	275	260	–	–	–	660	580	540	545	475	445	445	385	360	–	–	–	355	310	295
	2	–	–	–	–	–	–	330	290	240	265	230	190	–	–	–	410	370	330	335	305	275	365	325	265	–	–	–	300	260	215
	3	–	–	–	–	–	–	305	260	210	240	205	170	–	–	–	370	330	305	305	275	245	340	290	235	–	–	–	275	235	190
	4	–	–	–	–	–	–	270	220	180	215	180	145	–	–	–	275	260	230	230	210	190	300	245	200	–	–	–	245	205	160
	5	–	–	–	–	–	–	220	205	180	180	160	145	–	–	–	330	300	275	310	275	250	245	230	200	165	120	85	205	185	160
	6	–	–	–	–	–	–	200	150	120	155	120	95	–	–	–	230	205	175	190	160	0	220	170	130	140	100	60	180	140	110
M	1	–	–	–	–	–	–	245	215	200	205	180	160	–	–	–	270	240	210	245	220	185	270	240	220	315	225	140	235	205	185
	2	–	–	–	–	–	–	220	190	155	185	155	130	–	–	–	245	210	190	220	190	170	245	215	175	280	205	130	210	180	150
	3	–	–	–	–	–	–	170	145	115	140	120	95	–	–	–	190	175	150	175	155	140	185	160	125	230	165	105	155	140	110
K	1	–	–	–	325	295	260	275	245	220	–	–	–	505	460	410	430	390	355	355	320	290	–	–	–	–	–	–	–	–	–
	2	–	–	–	250	230	210	215	190	180	–	–	–	400	355	330	340	305	280	280	250	230	–	–	–	–	–	–	–	–	–
	3	–	–	–	210	190	175	180	160	145	–	–	–	335	300	275	290	260	240	235	210	190	–	–	–	–	–	–	–	–	–
N	1	1460	1295	1195	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	1295	1195	1100	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	1295	1195	1100	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	50	40	30	40	35	30	–	–	–	–	–	–	–	–	–	55	50	35	75	55	35	50	40	35
	2	–	–	–	–	–	–	50	40	30	40	35	30	–	–	–	–	–	–	–	–	–	55	50	35	70	50	35	50	40	35
	3	–	–	–	–	–	–	60	50	30	55	40	30	–	–	–	–	–	–	–	–	–	65	55	35	80	55	35	60	50	35
	4	–	–	–	–	–	–	85	60	40	70	55	35	–	–	–	–	–	–	80	60	40	100	70	50	110	80	50	80	60	40
H	1	–	–	–	–	–	–	145	110	85	–	–	–	–	–	–	170	140	115	–	–	–	160	120	90	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–

. Please enter the desired qty for the material(s) you want to include in your promotion or Proceed Without Promotion and only your base materials will be added to the cart.

SAP Material Number	ISO Catalog Number	Grade

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