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Inserts for Dodeka™ • HNPJ-HD

Inserts

Features and benefits

  • First choice for heavy roughing.

Workpiece Materials

P Steel
M Stainless Steel
K Cast Iron
S High-Temp Alloys
H Hardened Materials
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Workpiece Material
  • P Steel (10)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (8)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (8)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (8)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (8)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (8)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (10)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (10)
  • M Stainless Steel (10)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (10)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (10)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (10)
  • K Cast Iron (7)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (7)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (7)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (7)
  • S High-Temp Alloys (10)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (8)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (8)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (8)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (10)
  • H Hardened Materials (2)
    • H1
      Hardened Materials 44-48 HRC
      (2)
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  • BR (6)
  • CN (11)
  • DE (12)
  • GB (9)
  • IN (5)
  • SG (8)
  • US (10)
Corner configuration
Corner Radius
Corner Radius
  • 0.047 in (7)
  • 0.171 in (6)
Corner Radius Min to Corner Radius Max
Corner Radius
Corner Radius
  • 1.201 mm (7)
  • 4.351 mm (6)
Corner Radius Min to Corner Radius Max
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
  • KC520M (1)
  • KC522M (2)
  • KC725M (2)
  • KCK15 (2)
  • KCPK30 (2)
  • KCPM40 (2)
  • KCSM40 (2)
Insert Geometry
Cutting Edge Length
Cutting Edge Length
  • 8.5 mm (6)
  • 8.6 mm (7)
Cutting Edge Length Min to Cutting Edge Length Max
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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade First Choice [D] Insert IC Size [D] Insert IC Size [BS] Corner Facet Length [BS] Corner Facet Length [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [Rε] Corner Radius [Rε] Corner Radius [S] Insert Thickness [S] Insert Thickness Average Chip Thickness [HM] Average Chip Thickness [HM] Cutting Edges per Insert
3763729 HNPJ090543ANSNHD HNPJ53511ANSNHD KCK15 15.8800 .6250     8.4950 .3340 4.3500 .1713 5.4400 .2142 0.1300 .0051 12  
    List price:
    $26.66 /each.
    Your price::
    Qty
    3763730 HNPJ090543ANSNHD HNPJ53511ANSNHD KC725M 15.8800 .6250     8.4950 .3340 4.3500 .1713 5.4400 .2142 0.1300 .0051 12  
      List price:
      $25.25 /each.
      Your price::
      Qty
      3763731 HNPJ090543ANSNHD HNPJ53511ANSNHD KCPK30 15.8800 .6250     8.4950 .3340 4.3500 .1713 5.4400 .2142 0.1300 .0051 12  
        List price:
        $26.66 /each.
        Your price::
        Qty
        3774251 HNPJ090543ANSNHD HNPJ53511ANSNHD KC522M 15.8800 .6250     8.4950 .3340 4.3500 .1713 5.4400 .2142 0.1300 .0051 12  
          List price:
          $25.12 /each.
          Your price::
          Qty
          5550797 HNPJ090543ANSNHD HNPJ53511ANSNHD KCPM40 15.8800 .6250     8.4950 .3340 4.3500 .1713 5.4400 .2142 0.1300 .0051 12  
            List price:
            $25.51 /each.
            Your price::
            Qty
            6178109 HNPJ090543ANSNHD HNPJ53511ANSNHD KCSM40 15.8800 .6250     8.4950 .3340 4.3500 .1713 5.4400 .2142 0.1300 .0051 12  
              List price:
              $25.89 /each.
              Your price::
              Qty
              3763185 HNPJ0905ANSNHD HNPJ535ANSNHD KCK15   15.8750 .6250 1.6530 .0651 8.5930 .3383 1.2000 .0468 5.4630 .2151 0.1810 .0071 12
                List price:
                $26.66 /each.
                Your price::
                Qty
                3763723 HNPJ0905ANSNHD HNPJ535ANSNHD KC725M 15.8750 .6250 1.6530 .0651 8.5930 .3383 1.2000 .0468 5.4630 .2151 0.1810 .0071 12  
                  List price:
                  $25.12 /each.
                  Your price::
                  Qty
                  3763724 HNPJ0905ANSNHD HNPJ535ANSNHD KCPK30 15.8750 .6250 1.6530 .0651 8.5930 .3383 1.2000 .0468 5.4630 .2151 0.1810 .0071 12  
                    List price:
                    $26.66 /each.
                    Your price::
                    Qty
                    3774249 HNPJ0905ANSNHD HNPJ535ANSNHD KC522M 15.8750 .6250 1.6530 .0651 8.5930 .3383 1.2000 .0468 5.4630 .2151 0.1810 .0071 12  
                      List price:
                      $25.12 /each.
                      Your price::
                      Qty
                      5550796 HNPJ0905ANSNHD HNPJ535ANSNHD KCPM40 15.8750 .6250 1.6530 .0651 8.5930 .3383 1.2000 .0468 5.4630 .2151 0.1810 .0071 12  
                        List price:
                        $25.39 /each.
                        Your price::
                        Qty
                        6178108 HNPJ0905ANSNHD HNPJ535ANSNHD KCSM40 15.8750 .6250 1.6530 .0651 8.5930 .3383 1.2000 .0468 5.4630 .2151 0.1800 .0071 12  
                          List price:
                          $26.27 /each.
                          Your price::
                          Qty
                          3763632 HNPJ0905ANSNHD HNPJ535ANSNHD KC520M 15.8750 .6250 1.6530 .0651 8.5930 .3383 1.2000 .0468 5.4630 .2151 0.1810 .0071 12  
                            List price:
                            $25.12 /each.
                            Your price::
                            Qty
                            List price:
                            Discount: %
                            Your price::
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                            Grades

                            • KC520M

                              Coated carbide grade with TiAlN coating (PVD). KC520M is a carbide grade developed specifically for general machining of ductile cast iron. This grade can be used with or without coolant.

                              K Cast Iron
                            • KC522M

                              Coated carbide grade with a AlTiN (PVD) coating. KC522M is engineered to provide better performance in general machining of high-temperature alloys and stainless steel. KC522M resists breakage and offers improved wear resistance and increased strength.

                              P Steel
                              S High-Temp Alloys
                              H Hardened Materials
                              K Cast Iron
                              M Stainless Steel
                            • KC725M

                              Coated carbide grade with an advanced PVD TiAlN coating. KC725M is a high-performance grade for milling steel, stainless steel, and ductile cast iron. The good thermal shock resistance of the substrate makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.

                              P Steel
                              S High-Temp Alloys
                              M Stainless Steel
                            • KCK15

                              Coated carbide grade with CVD multilayer coating (TiN/MT TiCN/Al2O3) and advanced Beyond™ post-coat treatment. KCK15 is a wear-resistant grade with balanced toughness for general milling of cast irons at higher speeds. Best results in dry, but can also be used wet.

                              K Cast Iron
                            • KCK20B

                              Composition: A multilayered coating with thick MTCVD TiCN-Al2O3-TiOCN layers applied over a carbide substrate specifically engineered for cast irons.
                              Application: Delivers consistent performance in high-speed machining of grey and ductile irons. The substrate design permits the insert to stay in the cut for a long time at high speeds with minimum deformation. The thick CVD coating and post-coat treatment provide superior wear resistance ensuring long and consistent tool life. Can be applied both in straight and lightly interrupted cuts.

                              K Cast Iron
                            • KCPK30

                              Coated carbide grade with CVD multilayer (TiN/TiCN/Al2O3) and advanced Beyond™ post-coat treatment. Substrate is very tough. KCPK30 has a wide application area in general and roughing milling of steels and cast irons. Performs best dry, but can also be used wet.

                              P Steel
                              S High-Temp Alloys
                              K Cast Iron
                              M Stainless Steel
                            • KCPM40

                              Coated carbide grade with an advanced PVD TiAlN/AlCrN coating. Tough substrate with excellent capability at higher temperatures. KCPM40™ is the first choice for milling steel and stainless steel. Good thermal shock resistance makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.

                              P Steel
                              S High-Temp Alloys
                              M Stainless Steel
                            • KCSM40

                              Coated carbide grade with an advanced PVD TiAlN/TiN coating. Premium substrate with newly developed binder composition. KCSM40 is a high-performance grade for titanium, super alloys, and stainless steel. High thermal shock resistance of the substrate makes this grade ideal for wet machining. First choice for roughing and unsuitable cutting conditions.

                              P Steel
                              S High-Temp Alloys
                              M Stainless Steel
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