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Inserts for Fix-Perfect™ 90° • SPHX1205-W • Finishing • GN
Indexable Inserts • SPHX1205... • Finishing
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Workpiece Material
Workpiece Material
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P Steel (3)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(3)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(3)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(3)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(3)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(3)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(3)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(3)
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M Stainless Steel (3)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(3)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(3)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(3)
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K Cast Iron (7)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(7)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(6)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(6)
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S High-Temp Alloys (2)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(1)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(1)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(1)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(2)
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Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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KB1340 (1)
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KC520M (1)
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KC725M (1)
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KCK15 (2)
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KCPK30 (1)
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KTPK20 (1)
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KY3500 (1)
Insert Geometry
Cutting Edge Length
Cutting Edge Length
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11.0 mm (7)
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12.701 mm (1)
to
Cutting Edge Length
Cutting Edge Length
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0.433 in (7)
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0.5 in (1)
to
Cutting Tool Material
Cutting Tool Material
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B H (1)
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C N (1)
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H T (1)
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H W (5)
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Metric
Inch
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Metric
Inch
| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | Grade | [L10] Insert Cutting Edge Length | [L10] Insert Cutting Edge Length | [S] Insert Thickness | [S] Insert Thickness | [BS] Corner Facet Length | [BS] Corner Facet Length | Average Chip Thickness [HM] | Average Chip Thickness [HM] | Cutting Edges per Insert | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| 2227156 | SPHX1205PCERGN1WB | SPHX1205PCERGN1WB | KCPK30 | 11.0000 | .4331 | 5.2000 | .2047 | 2.0000 | .0787 | 0.0400 | .0016 | 1 |
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List price:
$24.96
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| 1833500 | SPHX1205PCERGNT1WB | SPHX1205PCERGNT1WB | KB1340 | 12.7000 | .5000 | 5.5000 | .2165 | 2.0000 | .0787 | 0.0200 | .0008 | 1 |
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List price:
$142.71
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| 1895492 | SPHX1205PCFLGN1WB | SPHX1205PCFLGN1WB | KCK15 | 11.0000 | .4331 | 5.5000 | .2165 | 2.0000 | .0787 | 0.0200 | .0008 | 1 |
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List price:
$26.23
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| 1819846 | SPHX1205PCFRGN1WB | SPHX1205PCFRGN1WB | KCK15 | 11.0000 | .4331 | 5.2000 | .2047 | 2.0000 | .0787 | 0.0200 | .0008 | 1 |
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List price:
$24.71
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| 1819848 | SPHX1205PCFRGN1WB | SPHX1205PCFRGN1WB | KC725M | 11.0000 | .4331 | 5.2000 | .2047 | 2.0000 | .0787 | 0.0200 | .0008 | 1 |
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List price:
$25.32
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| 1819849 | SPHX1205PCFRGN1WB | SPHX1205PCFRGN1WB | KC520M | 11.0000 | .4331 | 5.2000 | .2047 | 2.0000 | .0787 | 0.0200 | .0008 | 1 |
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List price:
$25.32
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| 1819850 | SPHX1205PCFRGN1WB | SPHX1205PCFRGN1WB | KTPK20 | 11.0000 | .4331 | 5.2000 | .2047 | 2.0000 | .0787 | 0.0200 | .0008 | 1 |
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List price:
$24.58
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| 1819852 | SPHX1205PCFRGN1WBK | SPHX1205PCFRGN1WBK | KY3500 | 11.0000 | .4331 | 5.2000 | .2047 | 2.0000 | .0787 | 0.0200 | .0008 | 1 |
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List price:
$27.90
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Discount: %
Replacement
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Insert Selection Guide
| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| (Light geometry) | – | (Strong geometry) | ||||
| wear resistance |  <="" td=""> | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | – | – | – | – | – | – |
| M1–M2 | – | – | – | – | – | – |
| M3 | – | – | – | – | – | – |
| K1–K2 | .E..GPB | KC520M | .E..GPB | KCK15 | .S..GPB | KCK15 |
| K3 | .E..GPB | KC520M | .E..GPB | KCK15 | .S..GPB | KCK15 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | – | – | – | – |
Insert Selection Guide
| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| (Light geometry) | – | (Strong geometry) | ||||
| wear resistance | <="" td=""> | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | – | – | – | – | – | – |
| M1–M2 | – | – | – | – | – | – |
| M3 | – | – | – | – | – | – |
| K1–K2 | .E..GP | KC520M | .E..GP | KCK15 | .E..GP | KCK15 |
| K3 | .E..GP | KC520M | .E..GP | KCK15 | .S..GP | KCPK30 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | – | – | – | – |
Recommended Starting Feeds [mm]
| Light Machining | General Purpose | Heavy Machining |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..GPB | 0,12 | 0,46 | 0,82 | 0,08 | 0,33 | 0,59 | 0,06 | 0,25 | 0,44 | 0,06 | 0,22 | 0,38 | 0,05 | 0,20 | 0,35 | .E..GPB |
| .T..GPB | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .T..GPB |
| .S..GPB | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..GPB |
Recommended Starting Feeds [mm]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..GP | 0,12 | 0,46 | 0,82 | 0,08 | 0,33 | 0,59 | 0,06 | 0,25 | 0,44 | 0,06 | 0,22 | 0,38 | 0,05 | 0,20 | 0,35 | .E..GP |
| .S..GP | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..GP |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Speeds [m/min]
| Material Group | KB1340 | KC520M | KCK15 | KTPK20 | KCPK30 | KY3500 | |||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| K | 1 | 1370 | 915 | 490 | 270 | 245 | 215 | 420 | 385 | 340 | 230 | 195 | 160 | 295 | 265 | 240 | 805 | 730 | 650 |
| 2 | – | – | – | 210 | 190 | 175 | 335 | 295 | 275 | 185 | 150 | 130 | 235 | 210 | 190 | 635 | 570 | 530 | |
| 3 | – | – | – | 175 | 160 | 145 | 280 | 250 | 230 | 150 | 130 | 105 | 195 | 175 | 160 | 535 | 475 | 435 | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [m/min]
| Material Group | KB1340 | KC520M | KCK15 | KCPK30 | KY3500 | |||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| K | 1 | 1370 | 915 | 490 | 270 | 245 | 215 | 420 | 385 | 340 | 295 | 265 | 240 | 805 | 730 | 650 |
| 2 | – | – | – | 210 | 190 | 175 | 335 | 295 | 275 | 235 | 210 | 190 | 635 | 570 | 530 | |
| 3 | – | – | – | 175 | 160 | 145 | 280 | 250 | 230 | 195 | 175 | 160 | 535 | 475 | 435 | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Insert Assembly for Fix-Perfect™ Cast Iron Milling Cutters
| roughing | procedures | roughing/finishing | |||
 <="" td=""> | <="" td=""> | <="" td=""> | <="" td="" /> |
||
| insert seat | insert seat | ||||
| standard | adjustable | standard | adjustable | ||
| ― |  <="" td=""> | 1 | Reset adjusting element T x T9 | ― | <="" td="" /> |
 <="" td=""> |  <="" td=""> | 2 | insert roughing insert tighten SW 3 MAn = 5 Nm | <="" td=""> | ― |
| ― |  <="" td=""> | 3 | tighten adjusting element gently | ― | ― |
| 4 | insert finishing insert and pre-tighten SW 3 M VG = 1 Nm | ― | <="" td="" /> |
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| 5 | the finishing insert is positioned 0,04mm in front of the highest roughing insert | ― | 0,04mm (.0016in.) | ||
| 6 | tighten the finishing insert MAn = 5 Nm | ― | <="" td="" /> |
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