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Inserts for KDMT • KDMS-GN
Indexable Inserts • KDMS... • KDMT...
Features and benefits
- Precision Insert with 90° wall capabilities.
Workpiece Materials
P
Steel
M
Stainless Steel
K
Cast Iron
S
High-Temp Alloys
H
Hardened Materials
Filters and Columns
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Workpiece Material
Workpiece Material
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P Steel (7)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(7)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(7)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(7)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(7)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(7)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(7)
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M Stainless Steel (7)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(7)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(7)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(7)
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K Cast Iron (7)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(7)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(7)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(7)
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H Hardened Materials (7)
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H1Hardened Materials 44-48 HRC(7)
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H2Hardened Materials 48-55 HRC(7)
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H3Hardened Materials 56-60 HRC(7)
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Corner Radius
Corner Radius
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0.024 in (1)
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Corner Radius
Corner Radius
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0.601 mm (1)
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0.8 mm (1)
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1.0 mm (1)
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1.3 mm (1)
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1.6 mm (1)
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2.0 mm (1)
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Front-End
Cutting Width
Cutting Width
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0.315 in (1)
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0.394 in (1)
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0.473 in (1)
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0.63 in (1)
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Cutting Width
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Metric
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| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | Grade | [LI] Insert Length | [LI] Insert Length | [S] Insert Thickness | [S] Insert Thickness | [W] Cutting Width | [W] Cutting Width | [RR] Corner Radius | [RR] Corner Radius | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| 6784125 | KDMS0806ERGN | KDMS0806ERGN | KCPK10 | 9.5000 | .3740 | 2.0000 | .0787 | 8.0000 | .3150 | 0.6000 | .0236 |
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List price:
$58.44
/each
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| 6784126 | KDMS1008ERGN | KDMS1008ERGN | KCPK10 | 11.5000 | .4530 | 2.5000 | .0984 | 10.0000 | .3937 | 0.8000 | .0310 |
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List price:
$58.44
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| 6784128 | KDMS1210ERGN | KDMS1210ERGN | KCPK10 | 14.0000 | .5510 | 2.5000 | .0984 | 12.0000 | .4724 | 1.0000 | .0394 |
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List price:
$62.64
/each
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| 6784129 | KDMS1613ERGN | KDMS1613ERGN | KCPK10 | 16.0000 | .6300 | 3.0000 | .1181 | 16.0000 | .6300 | 1.3000 | .0512 |
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List price:
$62.00
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| 6784130 | KDMS2016ERGN | KDMS2016ERGN | KCPK10 | 18.0000 | .7090 | 3.0000 | .1181 | 20.0000 | .7874 | 1.6000 | .0630 |
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List price:
$81.42
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| 6784131 | KDMS2520ERGN | KDMS2520ERGN | KCPK10 | 23.5000 | .9250 | 4.0000 | .1575 | 25.0000 | .9843 | 2.0000 | .0787 |
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List price:
$95.59
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| 6784132 | KDMS3220ERGN | KDMS3220ERGN | KCPK10 | 28.0000 | 1.102 | 5.0000 | .1969 | 32.0000 | 1.259 | 2.6000 | .1020 |
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List price:
$138.26
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Replacement
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Grades
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KC515M
Premium-coated grade K10 substrate with built-in wear resistance and (TiAlN) coating for extended life during finishing applications. Used in finish ball nose and back draft inserts for the die and mold industry. Capable of running at moderate to high cutting speeds.
P SteelS High-Temp AlloysH Hardened MaterialsK Cast IronM Stainless Steel -
KC530M
Premium PVD-coated carbide grade (P40) with a TiAlN coating. Enables extended tool life at moderate feeds and high cutting speeds. First choice for milling in all steels, including die and mold steels. Recommended for use without coolant.
P SteelS High-Temp AlloysM Stainless Steel -
KCPK10
Composition: Advanced CVD TiCN-Al2O3 coating combined with a cobalt-enriched carbide substrate.
Application: The KCPK10 grade offers a balanced combination of deformation resistance and edge toughness leading to outstanding abrasion and crater wear resistance for high-speed machining of steel and cast iron. Use for very high cutting speeds with low to medium feed rates.P SteelH Hardened MaterialsK Cast IronM Stainless Steel
| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear resistance |  <="" td=""> | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..GC | KC515M | .E..GC | KC515M | .E..GN | KC515M |
| P3–P4 | .E..HC | KC505M | .E..GN | KC515M | .E..GN | KC515M |
| P5–P6 | .E..HC | KC505M | .E..GN | KC515M | .E..GN | KC515M |
| M1–M2 | – | – | .E..GC | KC515M | – | – |
| M3 | – | – | .E..GC | KC515M | – | – |
| K1–K2 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| K3 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | .E..GC | KC515M | – | – |
| H1 | .E..HC | KC505M | .E..HC | KC505M | .E..GN | KC515M |
Recommended Starting Feeds [mm]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GC | 0,12 | 0,25 | 0,34 | 0,09 | 0,19 | 0,25 | 0,08 | 0,17 | 0,22 | 0,07 | 0,16 | 0,21 | 0,07 | 0,15 | 0,20 | .E..GC |
| .E..GN | 0,17 | 0,25 | 0,34 | 0,12 | 0,19 | 0,25 | 0,11 | 0,17 | 0,22 | 0,10 | 0,16 | 0,21 | 0,10 | 0,15 | 0,20 | .E..GN |
| .E..HC | 0,17 | 0,25 | 0,34 | 0,13 | 0,19 | 0,25 | 0,11 | 0,17 | 0,22 | 0,10 | 0,16 | 0,21 | 0,10 | 0,15 | 0,20 | .E..HC |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Feeds [IPT]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GC | .007 | .010 | .014 | .005 | .008 | .010 | .004 | .007 | .009 | .004 | .006 | .008 | .004 | .006 | .008 | .E..GC |
| .E..GN | .007 | .010 | .014 | .005 | .008 | .010 | .004 | .007 | .009 | .004 | .006 | .008 | .004 | .006 | .008 | .E..GN |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Feeds [IPT]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .S..HF | .059 | .092 | .131 | .042 | .064 | .086 | .036 | .054 | .073 | .034 | .050 | .067 | .033 | .049 | .066 | .S..HF |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Speeds [m/min]
| Material Group | K115M | KC505M | KC515M | |||||||
| P | 1 | – | – | – | – | – | – | 330 | 295 | 255 |
| 2 | – | – | – | – | – | – | 310 | 275 | 240 | |
| 3 | – | – | – | – | – | – | 275 | 240 | 200 | |
| 4 | – | – | – | 360 | 260 | 215 | 240 | 200 | 165 | |
| 5 | – | – | – | 360 | 260 | 215 | 200 | 165 | 130 | |
| 6 | – | – | – | 350 | 240 | 190 | 165 | 130 | 110 | |
| M | 1 | – | – | – | – | – | – | 330 | 275 | 240 |
| 2 | – | – | – | – | – | – | 275 | 220 | 165 | |
| 3 | – | – | – | – | – | – | 220 | 185 | 145 | |
| K | 1 | 220 | 185 | 145 | – | – | – | 440 | 330 | 220 |
| 2 | 185 | 145 | 110 | – | – | – | 330 | 255 | 185 | |
| 3 | 110 | 90 | 75 | – | – | – | 145 | 110 | 75 | |
| N | 1–2 | 440 | 330 | 220 | – | – | – | – | – | – |
| 3 | 295 | 220 | 185 | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | 260 | 205 | 170 | 170 | 120 | 95 |
Recommended Starting Speeds [SFM]
| Material Group | KC515M | |||
| P | 1 | 1080 | 960 | 840 |
| 2 | 1020 | 900 | 780 | |
| 3 | 900 | 780 | 660 | |
| 4 | 780 | 660 | 540 | |
| 5 | 660 | 540 | 420 | |
| 6 | 540 | 420 | 360 | |
| M | 1 | 1080 | 900 | 780 |
| 2 | 900 | 720 | 540 | |
| 3 | 720 | 600 | 480 | |
| K | 1 | 1440 | 1080 | 720 |
| 2 | 1080 | 840 | 600 | |
| 3 | 480 | 360 | 240 | |
| N | 1–2 | – | – | – |
| 3 | – | – | – | |
| S | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| 4 | – | – | – | |
| H | 1 | 550 | 400 | 310 |