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Inserts for KMS • Face Mill • PDHX1204...
Indexable Inserts for KMS • Face Mill • PDHX1204...
Features and benefits
- 5 cutting edges.
Workpiece Materials
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous
S
High-Temp Alloys
H
Hardened Materials
Filters and Columns
Filters
Filters
Filters
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Metric
Inch
Workpiece Material
Workpiece Material
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P Steel (5)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(3)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(3)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(3)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(3)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(5)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(3)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(3)
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M Stainless Steel (3)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(3)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(3)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(3)
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K Cast Iron (3)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(3)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(3)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(3)
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N Non-Ferrous Materials (2)
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N1Wrought Aluminum(2)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(2)
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N3High-Silicon Aluminum Alloys Si >12.2%(2)
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S High-Temp Alloys (3)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(3)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(3)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(3)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(3)
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H Hardened Materials (3)
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H1Hardened Materials 44-48 HRC(3)
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Corner Radius
Corner Radius
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0.039 in (1)
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0.079 in (4)
to
Corner Radius
Corner Radius
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1.0 mm (1)
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2.0 mm (4)
to
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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KC510M (1)
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KC522M (1)
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KC725M (2)
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KCKP10 (1)
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Metric
Inch
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Metric
Inch
| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | Grade | [D] Insert IC Size | [D] Insert IC Size | [S] Insert Thickness | [S] Insert Thickness | [L10] Insert Cutting Edge Length | [L10] Insert Cutting Edge Length | [BS] Corner Facet Length | [BS] Corner Facet Length | [Rε] Corner Radius | [Rε] Corner Radius | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1775974 | PDHX120410SNGN | PDHX120410SNGN | KC725M | 16.5370 | .6510 | 4.7600 | .1875 | 12.0000 | .4724 | 1.9900 | .0780 | 1.0000 | .0394 |
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List price:
$23.78
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| 6969246 | PDHX120420SNGN | PDHX120420SNGN | KCKP10 | 16.5370 | .6510 | 4.7600 | .1875 | 12.0000 | .4724 | 2.0000 | .0787 | 2.0000 | .0787 |
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List price:
$25.83
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| 1888584 | PDHX120420SNGN | PDHX120420SNGN | KC725M | 16.5370 | .6510 | 4.7600 | .1875 | 12.0000 | .4724 | 2.0000 | .0787 | 2.0000 | .0787 |
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$23.78
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| 1888585 | PDHX120420SNGN | PDHX120420SNGN | KC510M | 16.5370 | .6510 | 4.7600 | .1875 | 12.0000 | .4724 | 2.0000 | .0787 | 2.0000 | .0787 |
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| 1925622 | PDHX120420SNGN | PDHX120420SNGN | KC522M | 16.5370 | .6510 | 4.7600 | .1875 | 12.0000 | .4724 | 2.0000 | .0787 | 2.0000 | .0787 |
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$23.56
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Discount: %
Replacement
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Grades
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KC510M
Coated carbide grade with a TiAiN coating (PVD). KC510M is a highly wear-resistant grade primarily for use in milling aluminum and high-temperature alloys in light applications. Can also be used for machining of steel and hardened steel.
P SteelH Hardened MaterialsK Cast IronN Non-Ferrous -
KC522M
Coated carbide grade with a AlTiN (PVD) coating. KC522M is engineered to provide better performance in general machining of steel, stainless steel, cast iron, and high-temperature alloys. KC522M resists breakage and offers improved wear resistance and increased strength.
P SteelS High-Temp AlloysH Hardened MaterialsK Cast IronM Stainless Steel -
KC525M
Coated carbide grade with a TiAlN coating (PVD). New universal carbide grade for milling steel, stainless steel, and high-temperature alloys. KC525M can be used with or without coolant. Primarily for use in light and general machining.
P SteelS High-Temp AlloysM Stainless Steel -
KC715M
KC715M is ideal for dry machining. The deformation substrate combined with a PVD coating can handle high temperatures and higher surface speeds. It is promarily for use in light and general machining of steels, stainless steel and cast steel.
P SteelM Stainless Steel -
KC725M
Coated carbide grade with an advanced PVD TiAlN coating. KC725M is a high-performance grade for milling steel, stainless steel, and high-temperature alloys. The good thermal shock resistance of the substrate makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.
P SteelS High-Temp AlloysM Stainless Steel -
KCKP10P SteelH Hardened MaterialsK Cast IronN Non-Ferrous
36° Approach Angle
| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1 - P2 | .S..GN | KC522M | .S..GN | KC715M | .S..GN | KC725M |
| P3 - P4 | .S..GN | KC522M | .S..GN | KC715M | .S..GN | KC725M |
| P5 - P6 | .S..GN | KC522M | .S..GN | KC715M | .S..GN | KC725M |
| M1 - M2 | ||||||
| M3 | ||||||
| K1 - K2 | .S..GN | KC510M | .S..GN | KC510M | ||
| K3 | .S..GN | KC510M | .S..GN | KC510M | ||
| N1 - N2 | ||||||
| N3 | ||||||
| S1 - S2 | ||||||
| S3 | ||||||
| S4 | ||||||
| H1 | ||||||
66° Approach Angle
| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1 - P2 | .S..GN | KC522M | .S..GN | KC715M | .S..GN | KC725M |
| P3 - P4 | .S..GN | KC522M | .S..GN | KC715M | .S..GN | KC725M |
| P5 - P6 | .S..GN | KC522M | .S..GN | KC715M | .S..GN | KC725M |
| M1 - M2 | ||||||
| M3 | ||||||
| K1 - K2 | .S..GN | KC510M | .S..GN | KC510M | ||
| K3 | .S..GN | KC510M | .S..GN | KC510M | ||
| N1 - N2 | ||||||
| N3 | ||||||
| S1 - S2 | ||||||
| S3 | ||||||
| S4 | ||||||
| H1 | ||||||
Recommended Starting Feeds
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .S..GN | 0,29 | 0,73 | 1,17 | 0,22 | 0,54 | 0,87 | 0,19 | 0,47 | 0,76 | 0,18 | 0,44 | 0,71 | 0,17 | 0,43 | 0,69 | .S..GN |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Feeds
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .S..GN | 0,19 | 0,47 | 0,75 | 0,14 | 0,35 | 0,56 | 0,12 | 0,30 | 0,49 | 0,11 | 0,28 | 0,45 | 0,11 | 0,28 | 0,44 | .S..GN |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Speeds [m/min]
| Material Group | KC510M | KC522M | KC715M | KC725M | |||||||||
| P | 1 | – | – | – | 395 | 345 | 325 | 410 | 360 | 330 | 315 | 275 | 255 |
| 2 | – | – | – | 330 | 290 | 240 | 255 | 225 | 205 | 260 | 230 | 195 | |
| 3 | – | – | – | 305 | 255 | 215 | 225 | 205 | 185 | 240 | 205 | 170 | |
| 4 | 295 | 240 | 200 | 270 | 225 | 180 | 170 | 160 | 145 | 215 | 180 | 145 | |
| 5 | – | – | – | 225 | 200 | 180 | 235 | 205 | 190 | 180 | 160 | 145 | |
| 6 | – | – | – | 200 | 150 | 120 | 145 | 125 | – | 160 | 120 | 95 | |
| M | 1 | – | – | – | 245 | 215 | 200 | 270 | 235 | 215 | 205 | 180 | 165 |
| 2 | – | – | – | 225 | 190 | 160 | – | – | – | 185 | 160 | 130 | |
| 3 | – | – | – | 170 | 145 | 115 | – | – | – | 140 | 120 | 95 | |
| K | 1 | 350 | 315 | 285 | 275 | 250 | 220 | – | – | – | – | – | – |
| 2 | 275 | 250 | 230 | 215 | 195 | 180 | – | – | – | – | – | – | |
| 3 | 235 | 205 | 190 | 180 | 160 | 145 | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |