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Shell Mills
Shell Mills
Shell Mills
Shell Mills

KCMS Cartridge Milling System • Cartridges

Shell Mills

Features and benefits

  • Roughing and finishing with one single tool.

  • Quick cartridge stop feature.

  • Easy runout adjustment.

  • Easy change of cartridges with different insert styles and lead angles.

Uses and application

  • Face MillingFace Milling
  • Helical MillingHelical Milling
  • Side Milling/Shoulder Milling: Square EndSide Milling/Shoulder Milling: Square End
  • Side Milling/Shoulder Milling: Eased ChamferSide Milling/Shoulder Milling: Eased Chamfer
Shell Mills
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Key Filters
Workpiece Material
Workpiece Material
  • P Steel (13)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (13)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (13)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (13)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (13)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (13)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (13)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (13)
  • M Stainless Steel (13)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (13)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (13)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (13)
  • K Cast Iron (13)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (13)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (13)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (13)
  • N Non-Ferrous Materials (13)
    • N1
      Wrought Aluminum
      (13)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (13)
    • N3
      High-Silicon Aluminum Alloys Si >12.2%
      (13)
  • S High-Temp Alloys (12)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (12)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (12)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (12)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (12)
  • H Hardened Materials (12)
    • H1
      Hardened Materials 44-48 HRC
      (12)
Applications
Applications
  • Chamfer Milling Chamfer Milling (5)
  • Face Milling Face Milling (15)
  • Pocket Helical Pocket Helical (1)
  • Pocket Milling Pocket Milling (1)
  • Shoulder Milling Shoulder Milling (4)
  • Shoulder Square End Shoulder Square End (1)
Cutting Length
Cutting Length
  • 3.301 mm (1)
  • 4.5 mm (1)
  • 5.0 mm (1)
  • 6.0 mm (1)
  • 6.2 mm (1)
  • 6.226 mm (1)
  • 7.9 mm (1)
  • 9.1 mm (1)
  • 9.75 mm (1)
  • 10.0 mm (1)
  • 15.0 mm (1)
  • 18.0 mm (1)
Cutting Length Min to Cutting Length Max
Cutting Length
Cutting Length
  • 0.13 in (1)
  • 0.177 in (1)
  • 0.197 in (1)
  • 0.237 in (1)
  • 0.244 in (1)
  • 0.245 in (1)
  • 0.311 in (1)
  • 0.358 in (1)
  • 0.384 in (1)
  • 0.394 in (1)
  • 0.591 in (1)
  • 0.709 in (1)
Cutting Length Min to Cutting Length Max
Tool Cutting Edge Angle
Tool Cutting Edge Angle
  • 42.0 (2)
  • 45.0 (5)
  • 75.0 (1)
  • 90.0 (7)
Tool Cutting Edge Angle Min to Tool Cutting Edge Angle Max
Corner configuration
Corner Radius
Corner Radius
  • 0.0 in (2)
  • 0.008 in (1)
  • 0.016 in (5)
  • 0.031 in (6)
  • 0.039 in (5)
  • 0.044 in (2)
  • 0.047 in (7)
  • 0.063 in (8)
  • 0.064 in (1)
  • 0.078 in (2)
  • 0.079 in (3)
  • 0.094 in (3)
  • 0.095 in (3)
  • 0.122 in (1)
  • 0.125 in (2)
  • 0.126 in (2)
  • 0.157 in (2)
  • 0.171 in (1)
  • 0.187 in (2)
  • 0.189 in (1)
  • 0.197 in (1)
  • 0.237 in (1)
  • 0.25 in (2)
  • 0.315 in (1)
Corner Radius Min to Corner Radius Max
Corner Radius
Corner Radius
  • 0.0 mm (2)
  • 0.2 mm (1)
  • 0.4 mm (5)
  • 0.8 mm (6)
  • 1.0 mm (5)
  • 1.1 mm (2)
  • 1.201 mm (7)
  • 1.6 mm (8)
  • 1.625 mm (1)
  • 1.975 mm (2)
  • 2.0 mm (3)
  • 2.375 mm (3)
  • 2.401 mm (3)
  • 3.1 mm (1)
  • 3.176 mm (2)
  • 3.2 mm (2)
  • 4.0 mm (2)
  • 4.351 mm (1)
  • 4.75 mm (2)
  • 4.801 mm (1)
  • 5.0 mm (1)
  • 6.0 mm (1)
  • 6.351 mm (2)
  • 8.0 mm (1)
Corner Radius Min to Corner Radius Max
Corner Chamfer
Corner Chamfer
  • 0.0 mm (15)
  • 0.05 mm (2)
  • 0.1 mm (2)
  • 0.225 mm (2)
  • 1.0 mm (1)
  • 1.026 mm (1)
  • 1.1 mm (1)
Corner Chamfer Min to Corner Chamfer Max
Corner Chamfer
Corner Chamfer
  • 0.0 in (15)
  • 0.002 in (2)
  • 0.004 in (2)
  • 0.01 in (2)
  • 0.039 in (1)
  • 0.04 in (1)
  • 0.044 in (1)
Corner Chamfer Min to Corner Chamfer Max
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
  • K110M (2)
  • K313 (2)
  • KC410M (9)
  • KC422M (6)
  • KC510M (5)
  • KC520M (11)
  • KC522M (11)
  • KC525M (2)
  • KC715M (4)
  • KC725M (13)
  • KC735M (2)
  • KC792M (1)
  • KC915M (2)
  • KC920M (1)
  • KC925M (1)
  • KC935M (2)
  • KCK15 (11)
  • KCK20B (10)
  • KCKP10 (2)
  • KCMP30 (2)
  • KCPK30 (15)
  • KCPM20 (11)
  • KCPM40 (12)
  • KCSM30 (10)
  • KCSM40 (9)
  • KD1410 (1)
  • KTPK20 (5)
  • KUC20M (1)
  • KUC30M (1)
  • KY1335 (1)
  • KY3500 (3)
  • KYS30 (1)
  • X500 (1)
Front-End
Clamp Style
Clamp Style
  • C (3)
  • S (13)
Insert Shape
Insert Shape
  • E-PARALLELOGRAM 70 (2)
  • FIX-PERFECT SQUARE (1)
  • H-HEXAGON 120 (2)
  • O-OCTOGON 135 (2)
  • R-ROUND (2)
  • S-SQUARE 90 (6)
  • X-RECTANGLE MILL 4 90 (1)
Cartridge Size
Cartridge Size
  • 15 - mm of Shank Height M400 (15)
Insert Geometry
Cutting Tool Material
Cutting Tool Material
  • C N (3)
  • D P (1)
  • H T (5)
  • H W (16)
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SAP Material Number ISO Catalog Number ANSI Catalog Number MAR_MILLING_GAGE_INSERT1 MAR_MILLING_MASTER_PLATFORM Insert Screw ID Drive Size [APMAX] Maximum Depth of Cut [APMAX] Maximum Depth of Cut
4160403 KCMS-ED10CA KCMS-ED10CA ED.T10T3 Mill 1-10 7 IP 10.0000 .4070
    List price:
    $140.12 /each
    Your price:
    4160404 KCMS-ED18CA KCMS-ED18CA ED.T1805 Mill 1-18 15 IP 18.0000 .7220
      List price:
      $140.12 /each
      Your price:
      4160280 KCMS-HN06CA KCMS-HN06CA HN.J0604/XNGJ0604 Dodeka Mini T15 3.3000 .1300
        List price:
        $140.12 /each
        Your price:
        4160393 KCMS-HN09CA KCMS-HN09CA HN.J0905/XNGJ0905 Dodeka T15 4.5000 .1770
          List price:
          $140.12 /each
          Your price:
          5965247 KCMS-LN15T6CA KCMS-LN54CA     15 IP 15.0000 .6100
            List price:
            $178.48 /each
            Your price:
            4160402 KCMS-MDHX10CA KCMS-MDHX10CA MDHX1004 Fix-Perfect Finisher T20    
              List price:
              $140.12 /each
              Your price:
              2511343 KCMS-OF06CA KCMS-OF06CA OF.T06L5 KSOM Mini 15 IP    
                List price:
                $140.93 /each
                Your price:
                2245926 KCMS-OF07CA KCMS-OF07CA OF.T07L6 KSOM 20 IP 5.0000 .1969
                  List price:
                  $155.36 /each
                  Your price:
                  4160409 KCMS-RP1204CA KCMS-RP1204CA RP.T1204 KSRM Daisy 15 IP 6.0000 .2350
                    List price:
                    $140.12 /each
                    Your price:
                    4160410 KCMS-RP1605CA KCMS-RP1605CA RP.T1605 KSRM Daisy 15 IP 7.9000 .3130
                      List price:
                      $140.12 /each
                      Your price:
                      2266872 KCMS-SD12CA KCMS-SD12CA SD.T1204 KSSM90 15 IP    
                        List price:
                        $155.36 /each
                        Your price:
                        4160395 KCMS-SE1203CA KCMS-SE1203CA SE.N1203/SE.R1203   T20 6.2300 .2450
                          List price:
                          $154.99 /each
                          Your price:
                          4160396 KCMS-SE1204CA KCMS-SE1204CA SE.N1204/SE.R1204   T20 6.2000 .2450
                            List price:
                            $154.99 /each
                            Your price:
                            2267054 KCMS-SE14CA KCMS-SE14CA SE.T1404/SECW1404 KSSM45 15 IP    
                              List price:
                              $155.36 /each
                              Your price:
                              4160405 KCMS-SP10CA KCMS-SP10CA SP.T10T3 KSSM90 9 IP 9.1100 .3580
                                List price:
                                $140.12 /each
                                Your price:
                                4160398 KCMS-SP1203CA KCMS-SP1203CA SP.N1203     9.7500 .3840
                                  List price:
                                  $154.99 /each
                                  Your price:
                                  List price:
                                  Discount: %
                                  Your price:
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