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KenCut™ KS • F2AU • Radiused • 2 Flutes • Weldon® Shank • Metric
KenCut™ KS Solid Carbide End Mill for Keyway Milling
Features and benefits
- Keyway cutter for slot machining of shaft to hub connections.
- For production of key slots according to ISO standards.
- Roughing and finishing with one tool.
- Center cutting for plunging and ramping operations.
Uses and application
Tool Dimensions: Flute Configuration: 2
Side Milling/Shoulder Milling: Square End
Corner Style: Corner Radius
Ramping: Blank
Slotting: Square End
Helix Angle: 38°
Plunge Milling
Workpiece Materials
P
Steel
M
Stainless Steel
K
Cast Iron
S
High-Temp Alloys
H
Hardened Materials
Filters and Columns
Filters
Filters
Filters
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Metric
Inch
Workpiece Material
Workpiece Material
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P Steel (2)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(2)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(2)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(2)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(2)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(2)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(2)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(2)
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M Stainless Steel (2)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(2)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(2)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(2)
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K Cast Iron (2)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(2)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(2)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(2)
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S High-Temp Alloys (2)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(2)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(2)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(2)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(2)
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H Hardened Materials (2)
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H1Hardened Materials 44-48 HRC(2)
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Applications
Applications
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Pocket (2)
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Pocket Helical (2)
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Pocket Milling (2)
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Pocket Plunge Milling (2)
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Shoulder Milling (2)
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Slot Milling (2)
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Slot Square End (2)
Cutting Diameter
Cutting Diameter
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0.305 in (1)
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0.382 in (1)
to
Cutting Diameter
Cutting Diameter
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7.75 mm (1)
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9.701 mm (1)
to
Cutting Length
Cutting Length
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9.0 mm (1)
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11.0 mm (1)
to
Cutting Length
Cutting Length
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0.354 in (1)
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0.433 in (1)
to
Reach
Reach
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0.866 in (1)
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1.024 in (1)
to
Reach
Reach
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22.0 mm (1)
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26.0 mm (1)
to
Corner Radius
Corner Radius
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0.008 in (1)
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0.014 in (1)
to
Corner Radius
Corner Radius
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0.2 mm (1)
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0.325 mm (1)
to
Front-End
Neck Diameter
Neck Diameter
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0.303 in (1)
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0.38 in (1)
to
Neck Diameter
Neck Diameter
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7.7 mm (1)
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9.65 mm (1)
to
Back-End
Back-End Diameter
Back-End Diameter
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8.0 mm (1)
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10.0 mm (1)
to
Back-End Diameter
Back-End Diameter
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0.315 in (1)
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0.394 in (1)
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| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | Grade | Adapter Style Machine Side | [D1] Effective Cutting Diameter | [D1] Effective Cutting Diameter | [D] Adapter / Shank / Bore Diameter | [D] Adapter / Shank / Bore Diameter | [D3] Neck Diameter | [D3] Neck Diameter | [AP1MAX] 1st Maximum Cutting Depth | [AP1MAX] 1st Maximum Cutting Depth | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| 4090795 | F2AU0775BDK38 | F2AU0775BDK38 | KC643M | Weldon | 7.7500 | .3051 | 8.0 | .315 | 7.7030 | .3033 | 9.0000 | .3543 |
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List price:
$367.04
/each
Your price:
Qty
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| 4090796 | F2AU0970BDK38 | F2AU0970BDK38 | KC643M | Weldon | 9.7000 | .3819 | 10.0 | .3937 | 9.6530 | .3800 | 11.0000 | .4331 |
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List price:
$529.10
/each
Your price:
Qty
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Replacement
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Grades
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KC643M
Coated fine-grain grade with PVD multilayer (AlTiN). KC643M™ is a very thin and hard PVD coating particularly suited for cutting steel, cast iron, stainless steel (wet), and titanium (wet). This grade can be used for materials with hardness up to 52 HRC.
P SteelS High-Temp AlloysH Hardened MaterialsK Cast IronM Stainless Steel
| End Mill Tolerances | |||
| D1 | tolerance e8 | D | tolerance h6 + / - |
| ≤3 | -0,014/-0,028 | ≤3 | +0/-0,006 |
| 3–6 | -0,020/-0,038 | 3–6 | +0/-0,008 |
| 6–10 | -0,025/-0,047 | 6–10 | +0/-0,009 |
| 10–18 | -0,032/-0,059 | 10–18 | +0/-0,011 |
| 18–30 | -0,040/-0,073 | 18–30 | +0/-0,013 |
| Material Group |  <="" td=""> |  <="" td=""> | KC643M | Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 10%. | ||||||||||||||
| A | B | Cutting Speed vc m/min | D1 Diameter | |||||||||||||||
| ap | ae | ap | Min | Max | mm | 2,0 | 3,0 | 4,0 | 6,0 | 8,0 | 10,0 | 12,0 | 14,0 | 16,0 | 20,0 | |||
| P | 0 | 1 x D | 0,5 x D | 0,75 x D | 150 | – | 200 | fz | 0,014 | 0,021 | 0,028 | 0,044 | 0,060 | 0,072 | 0,083 | 0,092 | 0,101 | 0,114 |
| 1 | 1 x D | 0,5 x D | 0,75 x D | 150 | – | 200 | fz | 0,014 | 0,021 | 0,028 | 0,044 | 0,060 | 0,072 | 0,083 | 0,092 | 0,101 | 0,114 | |
| 2 | 1 x D | 0,5 x D | 0,75 x D | 140 | – | 190 | fz | 0,014 | 0,021 | 0,028 | 0,044 | 0,060 | 0,072 | 0,083 | 0,092 | 0,101 | 0,114 | |
| 3 | 1 x D | 0,5 x D | 0,75 x D | 120 | – | 160 | fz | 0,011 | 0,017 | 0,023 | 0,036 | 0,050 | 0,061 | 0,070 | 0,079 | 0,087 | 0,101 | |
| 4 | 1 x D | 0,5 x D | 0,75 x D | 90 | – | 150 | fz | 0,010 | 0,016 | 0,021 | 0,033 | 0,045 | 0,054 | 0,062 | 0,070 | 0,077 | 0,088 | |
| 5 | 1 x D | 0,5 x D | 0,75 x D | 60 | – | 100 | fz | 0,009 | 0,014 | 0,019 | 0,029 | 0,040 | 0,048 | 0,056 | 0,063 | 0,070 | 0,081 | |
| 6 | 1 x D | 0,5 x D | 0,75 x D | 50 | – | 75 | fz | 0,008 | 0,012 | 0,016 | 0,025 | 0,034 | 0,040 | 0,047 | 0,052 | 0,057 | 0,065 | |
| M | 1 | 1 x D | 0,5 x D | 0,75 x D | 90 | – | 115 | fz | 0,011 | 0,017 | 0,023 | 0,036 | 0,050 | 0,061 | 0,070 | 0,079 | 0,087 | 0,101 |
| 2 | 1 x D | 0,5 x D | 0,75 x D | 60 | – | 80 | fz | 0,009 | 0,014 | 0,019 | 0,029 | 0,040 | 0,048 | 0,056 | 0,063 | 0,070 | 0,081 | |
| 3 | 1 x D | 0,5 x D | 0,75 x D | 60 | – | 70 | fz | 0,008 | 0,012 | 0,016 | 0,025 | 0,034 | 0,040 | 0,047 | 0,052 | 0,057 | 0,065 | |
| K | 1 | 1 x D | 0,5 x D | 0,75 x D | 120 | – | 150 | fz | 0,014 | 0,021 | 0,028 | 0,044 | 0,060 | 0,072 | 0,083 | 0,092 | 0,101 | 0,114 |
| 2 | 1 x D | 0,5 x D | 0,75 x D | 110 | – | 140 | fz | 0,011 | 0,017 | 0,023 | 0,036 | 0,050 | 0,061 | 0,070 | 0,079 | 0,087 | 0,101 | |
| 3 | 1 x D | 0,5 x D | 0,75 x D | 110 | – | 130 | fz | 0,009 | 0,014 | 0,019 | 0,029 | 0,040 | 0,048 | 0,056 | 0,063 | 0,070 | 0,081 | |
| S | 1 | 1 x D | 0,3 x D | 0,3 x D | 50 | – | 90 | fz | 0,011 | 0,017 | 0,023 | 0,036 | 0,050 | 0,061 | 0,070 | 0,079 | 0,087 | 0,101 |
| 2 | 1 x D | 0,3 x D | 0,3 x D | 25 | – | 40 | fz | 0,006 | 0,009 | 0,013 | 0,019 | 0,026 | 0,032 | 0,037 | 0,042 | 0,046 | 0,054 | |
| 3 | 1 x D | 0,3 x D | 0,3 x D | 25 | – | 40 | fz | 0,006 | 0,009 | 0,013 | 0,019 | 0,026 | 0,032 | 0,037 | 0,042 | 0,046 | 0,054 | |
| 4 | 1 x D | 0,5 x D | 0,75 x D | 50 | – | 60 | fz | 0,007 | 0,011 | 0,016 | 0,026 | 0,037 | 0,045 | 0,052 | 0,058 | 0,064 | 0,074 | |
| H | 1 | 1 x D | 0,5 x D | 0,75 x D | 80 | – | 140 | fz | 0,010 | 0,016 | 0,021 | 0,033 | 0,045 | 0,054 | 0,062 | 0,070 | 0,077 | 0,088 |