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KSOM • Shell Mills • Wedge Clamping • Fine Pitch • Metric
Shell Mills
Features and benefits
- Super soft cutting.
- Wedge clamping for higher feed capability.
- Eight cutting edges per insert.
Uses and application
Face Milling
Side Milling/Shoulder Milling: Eased Chamfer
Milling - Side and Face
Milling - Through Coolant
Workpiece Materials
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous
S
High-Temp Alloys
H
Hardened Materials
Filters and Columns
Filters
Filters
Filters
View filters in
Metric
Inch
Workpiece Material
Workpiece Material
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P Steel (4)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(4)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(4)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(4)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(4)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(4)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(4)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(4)
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M Stainless Steel (4)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(4)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(4)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(4)
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K Cast Iron (4)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(4)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(4)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(4)
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N Non-Ferrous Materials (4)
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N1Wrought Aluminum(4)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(4)
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N3High-Silicon Aluminum Alloys Si >12.2%(4)
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S High-Temp Alloys (4)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(4)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(4)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(4)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(4)
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H Hardened Materials (4)
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H1Hardened Materials 44-48 HRC(4)
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Applications
Applications
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Chamfer Milling (4)
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Face Milling (4)
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Ramping (4)
Cutting Diameter
Cutting Diameter
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2.48 in (1)
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3.15 in (1)
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3.938 in (1)
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4.921 in (1)
to
Cutting Diameter
Cutting Diameter
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63.0 mm (1)
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80.0 mm (1)
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100.0 mm (1)
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125.0 mm (1)
to
Maximum Cutting Diameter
Maximum Cutting Diameter
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74.2 mm (1)
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90.9 mm (1)
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111.0 mm (1)
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135.9 mm (1)
to
Maximum Cutting Diameter
Maximum Cutting Diameter
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2.922 in (1)
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3.579 in (1)
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4.37 in (1)
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5.351 in (1)
to
Reach
Reach
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1.693 in (1)
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1.969 in (2)
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2.482 in (1)
to
Reach
Reach
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43.0 mm (1)
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50.0 mm (2)
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63.051 mm (1)
to
Connection Style
Connection Style
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A-Socket Head Cap Screw (1)
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B-Cutter Retention Screw (3)
Number of Flutes
Number of Flutes
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11 (1)
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13 (1)
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7 (1)
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9 (1)
Corner Chamfer
Corner Chamfer
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0.0 mm (4)
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0.05 mm (4)
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0.1 mm (4)
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0.225 mm (4)
to
Corner Chamfer
Corner Chamfer
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0.0 in (4)
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0.002 in (4)
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0.004 in (4)
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0.01 in (4)
to
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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KC410M (4)
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KC520M (4)
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KC522M (4)
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KC725M (4)
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KC915M (4)
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KCK15 (4)
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KCK20B (4)
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KCPK30 (4)
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KCPM40 (4)
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KCSM30 (4)
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KCSM40 (4)
Back-End
Back-End Diameter
Back-End Diameter
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22.0 mm (1)
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27.0 mm (1)
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32.0 mm (1)
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40.0 mm (1)
to
Back-End Diameter
Back-End Diameter
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0.866 in (1)
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1.063 in (1)
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1.26 in (1)
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1.575 in (1)
to
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Change the visible columns with any of the parameters listed below. A maximum of 7 columns can be displayed.
Displaying
1- 4
of 4 results
Metric
Inch
Show
Metric
Inch
| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | [D1] Effective Cutting Diameter | [D1] Effective Cutting Diameter | [D1MAX] Maximum Cutting Diameter | [D1MAX] Maximum Cutting Diameter | [D] Adapter / Shank / Bore Diameter | [D] Adapter / Shank / Bore Diameter | [D6] Hub Diameter | [D6] Hub Diameter | [L] Overall Length | [L] Overall Length | [AP1MAX] 1st Maximum Cutting Depth | [AP1MAX] 1st Maximum Cutting Depth | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 2255333 | 100B11RF45OF07A | 100B11RF45OF07A | 100.0000 | 3.937 | 111.0000 | 4.370 | 32.0 | 1.259 | 84.0000 | 3.307 | 50.0000 | 1.968 | 5.0000 | .1969 |
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List price:
$1,494.99
/each
Your price:
Qty
|
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| 2255334 | 125B13RF45OF07A | 125B13RF45OF07A | 125.0000 | 4.921 | 135.9000 | 5.350 | 40.0 | 1.574 | 94.0000 | 3.700 | 63.0500 | 2.482 | 5.0000 | .1969 |
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List price:
$1,676.74
/each
Your price:
Qty
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| 2252910 | 63A07RF45OF07A | 63A07RF45OF07A | 63.0000 | 2.480 | 74.2000 | 2.921 | 22.0 | .8661 | 54.0000 | 2.126 | 43.0000 | 1.692 | 5.0000 | .1969 |
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List price:
$944.49
/each
Your price:
Qty
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| 2255272 | 80A09RF45OF07A | 80A09RF45OF07A | 80.0000 | 3.149 | 90.9000 | 3.578 | 27.0 | 1.063 | 64.0000 | 2.519 | 50.0000 | 1.968 | 5.0000 | .1969 |
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List price:
$1,048.30
/each
Your price:
Qty
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List price:
Discount: %
Replacement
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Insert Selection Guide
| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| (Light geometry) | – | (Strong geometry) | ||||
| wear resistance |  <="" td=""> | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .E..LB | KCPK30 | .E..GB | KCPM40 | .S..HB | KCPM40 |
| P3–P4 | .E..LB | KCPK30 | .E..GB | KCPK30 | .S..HB | KCPK30 |
| P5–P6 | .E..LB | KC725M | .E..GB | KC725M | .S..HB | KC725M |
| M1–M2 | .E..LB | KC725M | .E..GB | KC725M | .S..HB | KC725M |
| M3 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
| K1–K2 | .E..LB | KCK15 | .E..GB | KC520M | .S..HB | KCK15 |
| K3 | .E..LB | KC520M | .E..GB | KC520M | .S..HB | KC520M |
| N1–N2 | .F..LNJ | KC410M | .F..LNJ | KC410M | .F..LNJ | KC410M |
| N3 | .F..LNJ | KC410M | .F..LNJ | KC410M | .F..LNJ | KC410M |
| S1–S2 | .E..LB | KC725M | .E..GB | KC725M | .S..HB | KC725M |
| S3 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
| S4 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
| H1 | – | – | – | – | – | – |
Recommended Starting Feeds [mm]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .F..LNJ | 0,17 | 0,67 | 1,20 | 0,12 | 0,49 | 0,86 | 0,09 | 0,36 | 0,64 | 0,08 | 0,32 | 0,56 | 0,07 | 0,29 | 0,51 | .F..LNJ |
| .E..LB | 0,34 | 0,75 | 1,20 | 0,25 | 0,54 | 0,86 | 0,19 | 0,40 | 0,64 | 0,16 | 0,35 | 0,56 | 0,15 | 0,32 | 0,51 | .E..LB |
| .S..LB | 0,34 | 0,73 | 1,33 | 0,25 | 0,53 | 0,96 | 0,19 | 0,39 | 0,71 | 0,16 | 0,34 | 0,62 | 0,15 | 0,32 | 0,57 | .S..LB |
| .E..GB | 0,34 | 0,87 | 1,40 | 0,25 | 0,62 | 1,00 | 0,19 | 0,47 | 0,74 | 0,16 | 0,41 | 0,65 | 0,15 | 0,37 | 0,59 | .E..GB |
| .S..HB | 0,34 | 0,87 | 1,49 | 0,25 | 0,62 | 1,07 | 0,19 | 0,47 | 0,79 | 0,16 | 0,41 | 0,69 | 0,15 | 0,37 | 0,63 | .S..HB |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Feeds [IPT]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .F..LNJ | .007 | .027 | .048 | .005 | .019 | .035 | .004 | .015 | .026 | .003 | .013 | .022 | .003 | .012 | .021 | .F..LNJ |
| .E..LB | .014 | .029 | .047 | .010 | .021 | .034 | .007 | .016 | .025 | .006 | .014 | .022 | .006 | .013 | .020 | .E..LB |
| .S..LB | .014 | .029 | .053 | .010 | .021 | .038 | .007 | .016 | .028 | .006 | .014 | .025 | .006 | .012 | .022 | .S..LB |
| .E..GB | .014 | .034 | .055 | .010 | .025 | .039 | .007 | .018 | .029 | .006 | .016 | .026 | .006 | .015 | .023 | .E..GB |
| .S..HB | .014 | .034 | .059 | .010 | .025 | .042 | .007 | .018 | .031 | .006 | .016 | .027 | .006 | .015 | .025 | .S..HB |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Speeds [m/min]
| Material Group | KC410M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | |||||||||||||||
| P | 1 | – | – | – | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | – | – | – | 660 | 580 | 535 | 545 | 475 | 440 |
| 2 | – | – | – | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | – | – | – | 410 | 370 | 330 | 335 | 305 | 275 | |
| 3 | – | – | – | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | – | – | – | 370 | 330 | 305 | 305 | 275 | 250 | |
| 4 | – | – | – | – | – | – | 270 | 225 | 180 | 215 | 180 | 145 | – | – | – | 275 | 255 | 230 | 225 | 210 | 190 | |
| 5 | – | – | – | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | – | – | – | 330 | 300 | 275 | 310 | 275 | 255 | |
| 6 | – | – | – | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | – | – | – | 230 | 200 | 175 | 190 | 165 | – | |
| M | 1 | – | – | – | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | – | – | – | 270 | 240 | 205 | 250 | 220 | 190 |
| 2 | – | – | – | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | – | – | – | 245 | 215 | 190 | 225 | 195 | 170 | |
| 3 | – | – | – | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | – | – | – | 195 | 175 | 150 | 175 | 160 | 140 | |
| K | 1 | – | – | – | 325 | 295 | 260 | 275 | 250 | 220 | – | – | – | 505 | 460 | 410 | 435 | 390 | 350 | 355 | 320 | 285 |
| 2 | – | – | – | 255 | 225 | 215 | 215 | 195 | 180 | – | – | – | 400 | 355 | 330 | 345 | 310 | 280 | 280 | 255 | 230 | |
| 3 | – | – | – | 215 | 190 | 170 | 180 | 160 | 145 | – | – | – | 335 | 300 | 275 | 290 | 255 | 240 | 235 | 210 | 195 | |
| N | 1–2 | 1460 | 1300 | 1195 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | 1300 | 1195 | 1100 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
| Material Group | KC410M | KC520M | KC522M | KC725M | KCK15 | KCPK30 | |||||||||||||
| P | 1 | – | – | – | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | – | – | – | 1780 | 1560 | 1450 |
| 2 | – | – | – | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | – | – | – | 1100 | 1000 | 900 | |
| 3 | – | – | – | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | – | – | – | 1000 | 900 | 820 | |
| 4 | – | – | – | – | – | – | 890 | 730 | 590 | 710 | 590 | 470 | – | – | – | 740 | 690 | 620 | |
| 5 | – | – | – | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | – | – | – | 1020 | 910 | 830 | |
| 6 | – | – | – | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | – | – | – | 620 | 540 | – | |
| M | 1 | – | – | – | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | – | – | – | 820 | 720 | 620 |
| 2 | – | – | – | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | – | – | – | 730 | 640 | 550 | |
| 3 | – | – | – | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | – | – | – | 570 | 520 | 460 | |
| K | 1 | – | – | – | 1060 | 960 | 850 | 900 | 820 | 720 | – | – | – | 1660 | 1510 | 1340 | 1160 | 1050 | 940 |
| 2 | – | – | – | 830 | 740 | 700 | 710 | 640 | 590 | – | – | – | 1310 | 1170 | 1090 | 920 | 830 | 760 | |
| 3 | – | – | – | 700 | 620 | 560 | 590 | 530 | 480 | – | – | – | 1100 | 980 | 900 | 770 | 690 | 640 | |
| N | 1–2 | 4790 | 4260 | 3920 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | 4260 | 3920 | 3600 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Plunging
| D1 mm | D1 max mm | Ap max | ramping angle (°) | ramping length mm |
| 63 | 74,2 | 11,7 | 5,5 | 121,5 |
| 80 | 91,1 | 11,7 | 4,0 | 167,3 |
| 100 | 111,0 | 11,7 | 3,0 | 223,2 |
| 125 | 135,9 | 11,7 | 2,3 | 291,3 |
| 160 | 170,8 | 11,7 | 1,7 | 394,2 |
Face Milling
| max DOC Ap | mm | chipload (fz) |
| Ap1 max | 5,0 | 1 x fz |
| Ap2 max | 11,7 | 0,6 x fz |
Ramping
| max plunging depth | mm |
| Ap1 max | 4,2 |
Helical Interpolation
| D1 mm | D1 max mm | hole diameter | Ap/rev mm | |
| min mm | max mm | |||
| 63 | 74,2 | 122,7 | 145,0 | 6,3 |
| 80 | 91,1 | 156,6 | 178,0 | 6,3 |
| 100 | 111,0 | 196,5 | 218,7 | 6,3 |
| 125 | 135,9 | 246,4 | 268,7 | 6,3 |
| 160 | 170,8 | 316,3 | 338,6 | 6,3 |