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The HiPACS drilling and countersinking tool is a unique high-precision system, achieving 1-degree angular countersink tolerances in aerospace fastener hole applications.

Designed to be clamped in a standard hydraulic chuck, HiPACS consists of 3 standard off-the-shelve components:

  • The HiPACS reducer sleeve, featuring a built-in high-precision pocket seat for a countersinking insert.
  • The HiPACS PCD countersinking insert
  • The HiPACS solid carbide drills with SPF and DAL point geometry.

This easy to assemble system reduces cost per hole since drill and chamfer insert can be indexed independently from another.
Replaces expensive custom solution step drill, separates tool life and cost of insert and drill.

The straight shank enables length adjustment of 10mm. 

SPF PCD-tipped drill for CFRP.

High precision system to drill and chamfer in one operation.
Designed to be clamped in a standard hydraulic chuck.

The HiPACS reducer sleeve, featuring a built-in high-precision pocket seat for a countersinking insert.

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  • N Non-Ferrous Materials (10)
    • N1
      Wrought Aluminum
      (10)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (10)
    • N3
      High-Silicon Aluminum Alloys Si >12.2%
      (10)
    • N4
      Copper, Brass, Zinc-based on machinability index range of 70-100
      (10)
  • S High-Temp Alloys (10)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (10)
  • C CFRP Materials (25)
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      CFRP, CFRP / CFRP
      (15)
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      (15)
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      (15)
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  • IN (3)
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  • Countersinking Countersinking (3)
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  • HC Drill Sleeve with Pocket (20)
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HC-BT form B/AD HC-BT form B/AD

High-Performance Line • BT AD/B
(1 Products)
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SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
1315344 BT40BHC12090M BT40BHC12090M   12.0000 .4720 31.5400 1.241 49.8500 1.963 90.0000 3.543 40.5000 1.594 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 1.39
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    HC-BT form B/AD HC-BT form B/AD

    High-Performance Line • BT AD/B
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    • Speed - 20,000 min-1 MaximumSpeed - 20,000 min-1 Maximum
    • Shank - Cylindrical Plain ≤h6Shank - Cylindrical Plain ≤h6
    • Shank - SK BT JIS B 6339Shank - SK BT JIS B 6339
    • Axial Adjustment - SideAxial Adjustment - Side
    • Balance: G 6.3 @ 15,000Balance: G 6.3 @ 15,000
    • Accuracy - 3μm or LessAccuracy - 3μm or Less
    • Drilling - Through CoolantDrilling - Through Coolant
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    SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
    1315355 BT50BHC12100M BT50BHC12100M   12.0000 .4724 31.6000 1.244 49.8500 1.963 100.0000 3.937 44.5000 1.752 36.0000 1.417 10.0000 .3937 5 mm 2.5 mm 2.50
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      ORIGINAL PRODUCT

      HC-HSK Form A • Standard HP Line HC-HSK Form A • Standard HP Line

      Hydraulic Chucks Standard HP Line
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      SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
      1245478 HSK63AHC12090M HSK63AHC12090M   12.0000 .4724 31.6000 1.244 49.8500 1.963 90.0000 3.543 44.5000 1.752 36.0000 1.417 10.0000 .3937 5 mm 2.5 mm 2.00
        List price:
        $852.89 /each
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        6482803 HSK63AHC12150M HSK63AHC12150M   12.0000 .4730 31.5400 1.242 49.8500 1.963 150.0000 5.906 105.0000 4.134 36.0000 1.417 10.0000 .3940 5 mm   1.45
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          ORIGINAL PRODUCT

          HC KM4X Metric HC KM4X Metric

          High-Performance Line • KM4X™
          (2 Products)
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          SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
          6480492 KM4X63HC12090M KM4X63HC12090M 12.0000 .4730 31.5400 1.242 49.8500 1.963 90.0000 3.543 44.5000 1.752 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 1.18
            List price:
            $883.32 /each
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            6480502 KM4X63HC12150M KM4X63HC12150M 12.0000 .4730 31.5400 1.242 49.8500 1.963 150.0000 5.906 105.0000 4.134 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 1.54
              List price:
              $970.44 /each
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              ORIGINAL PRODUCT

              HCSL Slim KM4X Metric • KM4X63 HCSL Slim KM4X Metric • KM4X63

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              SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
              5479912 KM4X63HCSL12170M KM4X63HCSL12170M 12.0000 .4730 19.5000 .7680 170.0000 6.693 95.0000 3.740 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 1.41
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                ORIGINAL PRODUCT

                Hydraulic Chuck • Standard Line Hydraulic Chuck • Standard Line

                High-Performance Line • KM-TS™
                (1 Products)
                • Shank - KM-TS ISO 26622Shank - KM-TS ISO 26622
                • Shank - KM-TS ISO 26622Shank - KM-TS ISO 26622
                • Shank - Cylindrical Plain ≤h6Shank - Cylindrical Plain ≤h6
                • Axial Adjustment - SideAxial Adjustment - Side
                • Balance - G 6.3@15,000 min-1Balance - G 6.3@15,000 min-1
                • Accuracy - 3μm or LessAccuracy - 3μm or Less
                • Coolant - Through Coolant 100 bar (1500 psi) MaximumCoolant - Through Coolant 100 bar (1500 psi) Maximum
                • Coolant - Through Coolant 100 bar (1500 psi) MaximumCoolant - Through Coolant 100 bar (1500 psi) Maximum
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                SAP Material Number ISO Catalog Number ANSI Catalog Number [CSMS] System Size Machine Side [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
                2388653 KM63TSHC12080M KM63TSHC12080M KM63TS 12.0000 .4724 31.5670 1.242 80.0000 3.149 41.0000 1.614 36.0000 1.417 10.0000 .3937 5 mm 2.5 mm 1.21
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                  $1,235.13 /each
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                  ORIGINAL PRODUCT

                  Hydraulic Chuck • Standard Line Hydraulic Chuck • Standard Line

                  Hydraulic Chucks Standard Line
                  (1 Products)
                  • Shank - KM-TS ISO 26622Shank - KM-TS ISO 26622
                  • Shank - KM-TS ISO 26622Shank - KM-TS ISO 26622
                  • Axial Adjustment - SideAxial Adjustment - Side
                  • Balanced-by-Design Balanced-by-Design
                  • Accuracy - 3μm or LessAccuracy - 3μm or Less
                  • Coolant - Through Coolant 100 bar (1500 psi) MaximumCoolant - Through Coolant 100 bar (1500 psi) Maximum
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                  4007726 KM50TSHC12075M KM50TSHC12075M 12.0000 .4724 31.6000 1.244 75.0000 2.952 39.5000 1.555 36.0000 1.417 10.0000 .3937 5 mm 2.5 mm 0.73
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                    $1,176.96 /each
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                    ORIGINAL PRODUCT

                    Hydraulic Chuck • Standard Line Hydraulic Chuck • Standard Line

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                    3960501 KM40TSHC12075M KM40TSHC12075M KM40TS 12.0000 .4724 31.6000 1.244 75.0000 2.952 40.5000 1.594 36.0000 1.417 10.0000 .3937 5 mm 2.5 mm 0.53
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                      ORIGINAL PRODUCT

                      Hydraulic Chuck • Slim Line • KM-TS™ Hydraulic Chuck • Slim Line • KM-TS™

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                      • Shank - KM-TS ISO 26622Shank - KM-TS ISO 26622
                      • Shank - Cylindrical Plain ≤h6Shank - Cylindrical Plain ≤h6
                      • Axial Adjustment - SideAxial Adjustment - Side
                      • Accuracy - 6μm or LessAccuracy - 6μm or Less
                      • Coolant - Through Coolant 100 bar (1500 psi) MaximumCoolant - Through Coolant 100 bar (1500 psi) Maximum
                      • Coolant - Through Coolant 100 bar (1500 psi) MaximumCoolant - Through Coolant 100 bar (1500 psi) Maximum
                      • Balance - G 2.5@25,000 min-1Balance - G 2.5@25,000 min-1
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                      SAP Material Number ISO Catalog Number ANSI Catalog Number [CSMS] System Size Machine Side [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
                      3055506 KM63TSHCSL12170M KM63TSHCSL12170M KM63TS 12.0000 .4730 19.5000 .7670 44.4500 1.750 170.0000 6.693 95.0000 3.740 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 1.38
                        List price:
                        $1,454.81 /each
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                        ORIGINAL PRODUCT

                        Hydraulic Chuck • Slim Line HCSL Hydraulic Chuck • Slim Line HCSL

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                        • Axial Adjustment - SideAxial Adjustment - Side
                        • Accuracy - 6μm or LessAccuracy - 6μm or Less
                        • Coolant - Through Coolant 100 bar (1500 psi) MaximumCoolant - Through Coolant 100 bar (1500 psi) Maximum
                        • Coolant - Through Coolant 100 bar (1500 psi) MaximumCoolant - Through Coolant 100 bar (1500 psi) Maximum
                        • Balance - G 2.5@25,000 min-1Balance - G 2.5@25,000 min-1
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                        SAP Material Number ISO Catalog Number ANSI Catalog Number [CSMS] System Size Machine Side [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
                        3055514 KM63XMZHCSL12170MY KM63XMZHCSL12170MY KM63XMZ 12.0000 .4730 19.5000 .7670 44.4500 1.750 170.0000 6.693 95.0000 3.740 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 1.40
                          List price:
                          $1,454.81 /each
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                          ORIGINAL PRODUCT

                          HC KM4X Metric HC KM4X Metric

                          High-Performance Line • KM4X™
                          (2 Products)
                          View Products
                          SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
                          5437087 KM4X100HC12095M KM4X100HC12095M 12.0000 .4720 31.6000 1.243 62.8500 2.474 95.0000 3.740 40.5000 1.594 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 2.97
                            List price:
                            $947.97 /each
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                            5437088 KM4X100HC12150M KM4X100HC12150M 12.0000 .4720 31.6000 1.243 62.8500 2.474 150.0000 5.906 100.0000 3.937 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 3.24
                              List price:
                              $1,069.42 /each
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                              ORIGINAL PRODUCT

                              HC-DV form B/AD HC-DV form B/AD

                              Hydraulic Chucks Standard HP Line
                              (1 Products)
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                              SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
                              1191015 DV50BHC12077M DV50BHC12077M 12.0000 .4720 31.5400 1.241 49.8500 1.963 77.0000 3.031 39.5000 1.555 35.0000 1.378 10.0000 .3940 5 mm 2.5 mm 2.93
                                List price:
                                $1,066.06 /each
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                                ORIGINAL PRODUCT

                                HC MM-DV Form B/AD HC MM-DV Form B/AD

                                Hydraulic Chucks Standard HP Line
                                (2 Products)
                                • Shank - Cylindrical Plain ≤h6Shank - Cylindrical Plain ≤h6
                                • Shank - SK DV DIN 69871Shank - SK DV DIN 69871
                                • Axial Adjustment - SideAxial Adjustment - Side
                                • Balance: G 6.3 @ 15,000Balance: G 6.3 @ 15,000
                                • Shank - M16 DrawbarShank - M16 Drawbar
                                • Speed - 30,000 min-1 MaximumSpeed - 30,000 min-1 Maximum
                                • Accuracy - 3μm or LessAccuracy - 3μm or Less
                                • Drilling - Through CoolantDrilling - Through Coolant
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                                SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
                                1237451 DV40BHC12077M DV40BHC12077M 12.0000 .4730 31.5400 1.241 49.8500 1.963 77.0000 3.030 39.5000 1.555 35.0000 1.378 10.0000 .3940 5 mm 2.5 mm 1.18
                                  List price:
                                  $720.43 /each
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                                  6480643 DV40BHC12150M DV40BHC12150M 12.0000 .4730 31.5400 1.241 49.8500 1.963 150.0000 5.906 105.0000 4.134 35.0000 1.378 10.0000 .3940 5 mm   1.69
                                    List price:
                                    $725.71 /each
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                                    ORIGINAL PRODUCT

                                    HC • Metric HC • Metric

                                    High-Performance Line • PSC
                                    (2 Products)
                                    • Shank - Cylindrical Plain ≤h6Shank - Cylindrical Plain ≤h6
                                    • Shank - PSCShank - PSC
                                    • Axial Adjustment - SideAxial Adjustment - Side
                                    • Balance - G 2.5@25,000 min-1Balance - G 2.5@25,000 min-1
                                    • Accuracy - 3μm or LessAccuracy - 3μm or Less
                                    • Coolant - Through Coolant 100 bar (1500 psi) MaximumCoolant - Through Coolant 100 bar (1500 psi) Maximum
                                    • Coolant - Through Coolant 100 bar (1500 psi) MaximumCoolant - Through Coolant 100 bar (1500 psi) Maximum
                                    View Products
                                    SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
                                    6338146 PSC50HC12075M PSC50HC12075M 12.0000 .4730 31.9000 1.256 75.0000 2.953 39.5000 1.555 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 0.80
                                      List price:
                                      $1,245.90 /each
                                      Your price:
                                      4113747 PSC63HC12080M PSC63HC12080M 12.0000 .4720 31.6000 1.244 80.0000 3.150 41.0000 1.614 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 1.28
                                        List price:
                                        $915.02 /each
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                                        Replacement This item is no longer available
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                                        ORIGINAL PRODUCT

                                        HC Extension • Metric HC Extension • Metric

                                        Hydraulic Extensions
                                        (1 Products)
                                        • Shank - Cylindrical Plain ≤h6Shank - Cylindrical Plain ≤h6
                                        • Speed - 30,000 min-1 MaximumSpeed - 30,000 min-1 Maximum
                                        • Accuracy - 3μm or LessAccuracy - 3μm or Less
                                        • Drilling - Through CoolantDrilling - Through Coolant
                                        • Balance (G 2.5/25,000)Balance (G 2.5/25,000)
                                        View Products
                                        SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [L] Overall Length [L] Overall Length [L1] Gage Length [L1] Gage Length [LS] Shank Length [LS] Shank Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Weight Kilograms
                                        6340072 SS200HCT12150M SS200HCT12150M 12.0000 .4730 20.0 .787 20.0000 .7870 150.0000 5.906 150.0000   52.5 2.067 36.0000 1.417 10.0000 .3940 5 mm 0.30
                                          List price:
                                          $440.49 /each
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                                          Replacement This item is no longer available
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                                          ORIGINAL PRODUCT

                                          HC Extension • Inch HC Extension • Inch

                                          Extensions
                                          (1 Products)
                                          • Shank - Cylindrical Plain ≤h6Shank - Cylindrical Plain ≤h6
                                          • Speed - 30,000 min-1 MaximumSpeed - 30,000 min-1 Maximum
                                          • Accuracy - 3μm or LessAccuracy - 3μm or Less
                                          • Drilling - Through CoolantDrilling - Through Coolant
                                          • Balance (G 2.5/25,000)Balance (G 2.5/25,000)
                                          View Products
                                          SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [L] Overall Length [L] Overall Length [LS] Shank Length [LS] Shank Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Weight Pounds
                                          6340073 SS075HCT050590 SS075HCT050590 12.7000 .5010 19.05 .75 20.0000 .7870 150.0000 5.906 52.2 2.067 36.0000 1.417 10.0000 .3940 5 mm 0.63
                                            List price:
                                            $440.49 /each
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                                            Your price:
                                            Replacement This item is no longer available
                                            Replacement Product Please contact customer service for assistance

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