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FBX Drill

The FBX Drill is ideal for pre-machining of high-temperature alloy airframe structural parts.

4 large chip flutes, and 4 effective cutting edges on the outer diameter of the tool guarantee fast stock removal on large metal plates or forgings.

A center insert with 2 effective cutting edges and chip splitters enables perfect chip formation, allowing maximum feed rates.

The flat bottom drill point design eliminates radial forces. Ideal for applications on machines with lower horsepower.

The Bolt Taper Flange (BTF) connection provides maximum tool stiffness.
Nearly as rigid as a monoblock tool design but offers multiple machine side connections.

Multiple Size Options

150mm length FBX Drill Bodies – Dia. 60mm, 75mm, 90mm

 

 

FBX Additional Features

BTF Additional Features

 

 

 

 

Airframe Structural Parts Machining – Process Steps

Finishing

(Solid End Mills)

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  • P Steel (8)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (6)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (6)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (6)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (6)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (6)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (8)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (8)
  • M Stainless Steel (8)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (8)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (8)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (8)
  • K Cast Iron (6)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (6)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (6)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (6)
  • N Non-Ferrous Materials (6)
    • N1
      Wrought Aluminum
      (6)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (6)
    • N3
      High-Silicon Aluminum Alloys Si >12.2%
      (6)
  • S High-Temp Alloys (8)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (6)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (6)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (6)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (8)
  • H Hardened Materials (6)
    • H1
      Hardened Materials 44-48 HRC
      (6)
Applications
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  • Chain Drilling Chain Drilling (6)
  • Convex Drilling Convex Drilling (6)
  • Corner Drilling 45° Corner Drilling 45° (6)
  • Cross Hole Drilling Cross Hole Drilling (6)
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  • Flat Bottom Drilling Flat Bottom Drilling (6)
  • Half Cylindrical Drilling Half Cylindrical Drilling (6)
  • Inclined Entry Drilling Inclined Entry Drilling (6)
  • Inclined Exit Drilling Inclined Exit Drilling (6)
  • X-Offset Drilling X-Offset Drilling (6)
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  • 2.953 in (2)
  • 3.543 in (2)
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  • 60.0 mm (2)
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Maximum Hole Depth [L4]
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  • 150.0 mm (3)
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  • 5.906 in (3)
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  • BTF (6)
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  • 4 (2)
  • 6 (2)
  • 8 (2)
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Cutting Edges Per Insert
  • 0.0 (6)
  • 2.0 (6)
  • 4.0 (8)
Cutting Edges Per Insert Min to Cutting Edges Per Insert Max
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Internal Coolant Capability
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Corner Radius
  • 0.031 in (2)
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Corner Radius
Corner Radius
  • 0.8 mm (2)
Corner Radius Min to Corner Radius Max
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Corner Chamfer
  • 0.0 mm (2)
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Corner Chamfer
  • 0.0 in (2)
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  • KSEM DRILL (6)
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  • BTF01 Standard BTF (4)
  • FDA22 Transv Drive & SHCS (33)
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  • 2.757 in (3)
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  • 19.05 mm (6)
  • 22.0 mm (2)
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  • 12.701 mm (2)
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  • 0.5 in (2)
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  • 12.701 mm (2)
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  • 0.5 in (2)
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  • GB (2)
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  • H W (2)
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  • E (2)
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  • FLANGE ADAPTER (6)
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  • BT50 (1)
  • BTF46 (39)
  • DV50 (1)
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  • HSK125A (1)
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Tooling Systems

Taper Flange Mount Adapter • Shell Mill Adapter
(27 Products)
  • Milling - Side and FaceMilling - Side and Face
  • Milling - Through CoolantMilling - Through Coolant
  • Shank: Flange Mount MillingShank: Flange Mount Milling
  • Balance -  G 6.3@15,000 min -1Balance - G 6.3@15,000 min -1
View Products
SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [CSMS] System Size Machine Side Weight Pounds
6113053 BTF46SM2C075504 BTF46SM2C075504 19.0400 .7500 46.9900 1.850 127.9400 5.037 50.8000 2.000 BTF46 8.41
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    6113223 BTF46SMC100660 BTF46SMC100660 25.3900 1.000 59.6900 2.350 167.7450 6.604 101.6000 4.000 BTF46 11.39
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      $1.495,79 /each.
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      6113227 BTF46SMC100860 BTF46SMC100860 25.3900 1.000 59.6900 2.350 218.5450 8.604 152.4000 6.000 BTF46 13.75
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        $1.632,88 /each.
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        6113228 BTF46SMC125426 BTF46SMC125426 31.7400 1.250 69.8500 2.750 108.1550 4.258 50.8000 2.000 BTF46 9.65
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          $1.389,03 /each.
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          6113385 BTF46SMC150434 BTF46SMC150434 38.0900 1.500 96.8500 3.813 110.1600 4.337 76.2000 3.000 BTF46 14.06
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            $1.477,51 /each.
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            6113387 BTF46SMC150634 BTF46SMC150634 38.0900 1.500 96.8500 3.813 160.9600 6.337 127.0000 5.000 BTF46 20.31
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              $1.614,55 /each.
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              Modular Drilling

              FBX • Outboard Inserts • IC12 • SDET-ERGB/SDET-SRGB
              (2 Products)
              View Products
              SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [D] Insert IC Size [D] Insert IC Size [S] Insert Thickness [S] Insert Thickness [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [BS] Corner Facet Length [BS] Corner Facet Length [Rε] Corner Radius [Rε] Corner Radius Average Chip Thickness [HM] Average Chip Thickness [HM] Cutting Edges per Insert
              6076012 SDET1204PDERGB SDET43PDER8GB KCSM40 12.7000 .5000 4.7620 .1875 12.7000 .5000 2.5400 .1000 0.7940 .0313 0.0760 .0030 4
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                6020741 SDET1204PDSRGB SDET43PDSR8GB KCSM40 12.7000 .5000 4.7620 .1875 12.7000 .5000 3.3580 .1322 0.8000 .0312 0.1460 .0058 4
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                  $26,05 /each.
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                  Modular Drills

                  FBX • Short • Taper Flange Mount
                  (3 Products)
                  • DrillingDrilling
                  • Drilling: Inclined EntryDrilling: Inclined Entry
                  • Drilling: X-OffsetDrilling: X-Offset
                  • Drilling: ConvexDrilling: Convex
                  • Drilling: Flat BottomDrilling: Flat Bottom
                  • Counter BoringCounter Boring
                  • Chain DrillingChain Drilling
                  • Drilling:  Half-Cylindrical DrillingDrilling: Half-Cylindrical Drilling
                  • Plunge MillingPlunge Milling
                  View Products
                  SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Drill Diameter M [D1] Drill Diameter M [PDD] Pilot Drill Cut Diameter [PDD] Pilot Drill Cut Diameter DRL_PILOT_PROTRUSION_L_M DRL_PILOT_PROTRUSION_L_I [L1] Insert Gage Length [L1] Insert Gage Length [L4] Maximum Drilling Depth [L4] Maximum Drilling Depth [D5] Maximum Body Diameter [D5] Maximum Body Diameter [SSC] Insert Seat Size
                  6669817 KSEMX6000FBX095BTF46M KSEMX6000FBX095BTF46M 60.0000 2.362 38.0000 1.497 0.2000 .0065 160.0000 6.299 95.0000 3.740 117.4750 4.625 10
                    List price:
                    $2.779,85 /each.
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                    6669819 KSEMX7500FBX095BTF46M KSEMX7500FBX095BTF46M 75.0000 2.952 32.0000 1.259 0.2000 .0081 160.0000 6.300 95.0000 3.740 117.4750 4.625 8
                      List price:
                      $3.211,06 /each.
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                      6820529 KSEMX9000FBX095BTF46M KSEMX9000FBX095BTF46M 90.0000 3.543 25.0000 .9840 0.2000 .0080 160.0000 6.297 95.0000 3.740 117.4750 4.625 5
                        List price:
                        $3.642,27 /each.
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                        Modular Drills

                        FBX • Long • Taper Flange Mount
                        (3 Products)
                        • Drilling: ConvexDrilling: Convex
                        • Drilling: X-OffsetDrilling: X-Offset
                        • DrillingDrilling
                        • Drilling: Inclined EntryDrilling: Inclined Entry
                        • Counter BoringCounter Boring
                        • Drilling:  Half-Cylindrical DrillingDrilling: Half-Cylindrical Drilling
                        • Chain DrillingChain Drilling
                        • Drilling: Flat BottomDrilling: Flat Bottom
                        • Plunge MillingPlunge Milling
                        View Products
                        SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Drill Diameter M [D1] Drill Diameter M [PDD] Pilot Drill Cut Diameter [PDD] Pilot Drill Cut Diameter DRL_PILOT_PROTRUSION_L_M DRL_PILOT_PROTRUSION_L_I [L1] Insert Gage Length [L1] Insert Gage Length [L4] Maximum Drilling Depth [L4] Maximum Drilling Depth [D5] Maximum Body Diameter [D5] Maximum Body Diameter [SSC] Insert Seat Size
                        6669818 KSEMX6000FBX150BTF46M KSEMX6000FBX150BTF46M 60.0000 2.362 38.0000 1.497 0.2000 .0073 215.0000 8.461 150.0000 5.905 117.4750 4.625 10
                          List price:
                          $3.070,18 /each.
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                          6669820 KSEMX7500FBX150BTF46M KSEMX7500FBX150BTF46M 75.0000 2.952 32.0000 1.259 0.2000 .0061 215.0000 8.466 150.0000 5.905 117.4750 4.625 8
                            List price:
                            $3.501,39 /each.
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                            6670013 KSEMX9000FBX150BTF46M KSEMX9000FBX150BTF46M 90.0000 3.549 25.0000 .9840 0.2000 .0080 215.0000 8.462 150.0000 5.905 117.4750 4.625 5
                              List price:
                              $3.932,60 /each.
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                              Tooling Systems

                              Taper Flange Mount Adapter • Shell Mill Adapter
                              (6 Products)
                              • Milling - Side and FaceMilling - Side and Face
                              • Shank: Flange Mount MillingShank: Flange Mount Milling
                              • Balance -  G 6.3@15,000 min -1Balance - G 6.3@15,000 min -1
                              • Milling - Through CoolantMilling - Through Coolant
                              View Products
                              SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [CSMS] System Size Machine Side Weight Kilograms
                              6808363 BTF46SMC22150M BTF46SMC22150M 22.0000 .8660 49.0000 1.929 150.0000 5.905 74.8000 2.944 BTF46 4.25
                                List price:
                                $1.543,12 /each.
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                                6808364 BTF46SMC22200M BTF46SMC22200M 22.0000 .8660 49.0000 1.929 200.0000 7.874 124.8000 4.913 BTF46 4.25
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                                  $1.614,09 /each.
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                                  6808365 BTF46SMC27150M BTF46SMC27150M 27.0000 1.063 60.0000 2.362 150.0000 5.905 84.3000 3.319 BTF46 4.84
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                                    $1.478,40 /each.
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                                    6808366 BTF46SMC27200M BTF46SMC27200M 27.0000 1.063 60.0000 2.362 200.0000 7.874 134.3000 5.287 BTF46 5.92
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                                      $1.705,25 /each.
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                                      6808367 BTF46SMC32150M BTF46SMC32150M 32.0000 1.260 78.0000 3.071 150.0000 5.905 99.9000 3.933 BTF46 6.32
                                        List price:
                                        $1.609,30 /each.
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                                        6808368 BTF46SMC32200M BTF46SMC32200M 32.0000 1.260 78.0000 3.071 200.0000 7.874 149.9000 5.901 BTF46 8.13
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                                          $1.757,28 /each.
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                                          Tooling Systems

                                          Taper Flange Mount Adapter • DV50 B
                                          (1 Products)
                                          View Products
                                          SAP Material Number ISO Catalog Number ANSI Catalog Number [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side Connection Thread Size [G] [L1] Gage Length [L1] Gage Length [CSMS] System Size Machine Side [CSWS] System Size Workpiece Side Weight Kilograms
                                          6635812 DV50BBTF46070M DV50BBTF46070M 117.4750 4.625 M12X1.75 70.0000 2.755 DV50 BTF46 5.81
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                                            $2.027,11 /each.
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                                            Tooling Systems

                                            Taper Flange Mount Adapter • BT50 B
                                            (1 Products)
                                            View Products
                                            SAP Material Number ISO Catalog Number ANSI Catalog Number [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side Connection Thread Size [G] [L1] Gage Length [L1] Gage Length [CSMS] System Size Machine Side [CSWS] System Size Workpiece Side Weight Kilograms
                                            6621043 BT50BBTF46080M BT50BBTF46080M 117.4750 4.625 M12X1.75 80.0000 3.149 BT50 BTF46 6.85
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                                              $2.027,11 /each.
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                                              Tooling Systems

                                              Taper Flange Mount Adapter • HSK100A
                                              (1 Products)
                                              • Shank - HSK DIN 69893 Form AShank - HSK DIN 69893 Form A
                                              • Shank: Flange MountShank: Flange Mount
                                              • Balance -  G 6.3@15,000 min -1Balance - G 6.3@15,000 min -1
                                              • Through Coolant: Axial: DrillingThrough Coolant: Axial: Drilling
                                              View Products
                                              SAP Material Number ISO Catalog Number ANSI Catalog Number [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side Connection Thread Size [G] [L1] Gage Length [L1] Gage Length [CSMS] System Size Machine Side [CSWS] System Size Workpiece Side Weight Kilograms
                                              6670014 HSK100ABTF46070M HSK100ABTF46070M 117.4750 4.625 M12X1.75 70.0000 2.755 HSK100A BTF46 5.05
                                                List price:
                                                $1.884,63 /each.
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                                                Tooling Systems

                                                Taper Flange Mount Adapter • HSK125A
                                                (1 Products)
                                                • Shank - HSK DIN 69893 Form AShank - HSK DIN 69893 Form A
                                                • Shank: Flange MountShank: Flange Mount
                                                • Balance -  G 6.3@15,000 min -1Balance - G 6.3@15,000 min -1
                                                • Through Coolant: Axial: DrillingThrough Coolant: Axial: Drilling
                                                View Products
                                                SAP Material Number ISO Catalog Number ANSI Catalog Number [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side Connection Thread Size [G] [L1] Gage Length [L1] Gage Length [CSMS] System Size Machine Side [CSWS] System Size Workpiece Side Weight Kilograms
                                                6670017 HSK125ABTF46070M HSK125ABTF46070M 117.4750 4.625 M12X1.75 70.0000 2.755 HSK125A BTF46 6.68
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