KSEM Chamfering Solutions
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Workpiece Material
Workpiece Material
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P Steel (54)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (54)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (54)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS (54)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS (54)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS (54)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS (54)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS (25)
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M Stainless Steel (54)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS (54)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS (54)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS (54)
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K Cast Iron (54)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS (54)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS (54)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS (54)
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N Non-Ferrous Materials (54)
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N1Wrought Aluminum (54)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2% (54)
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N3High-Silicon Aluminum Alloys Si >12.2% (54)
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N4Copper, Brass, Zinc-based on machinability index range of 70-100 (54)
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N5Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass (54)
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N6Carbon, Graphite Composites, CFRP (54)
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N7MMC's (54)
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S High-Temp Alloys (54)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS (54)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS (54)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS (54)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS (54)
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H Hardened Materials (29)
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H1Hardened Materials 44-48 HRC (29)
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H2Hardened Materials 48-55 HRC (29)
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H3Hardened Materials 56-60 HRC (29)
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H4Hardened Materials >60 HRC (29)
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Applications
Applications
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Countersinking (42)
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Drilling (42)
Cutting Diameter
Cutting Diameter
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0.492 in (1)
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0.496 in (1)
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0.5 in (1)
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0.504 in (1)
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0.509 in (1)
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0.535 in (1)
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0.539 in (1)
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0.543 in (1)
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0.547 in (1)
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0.576 in (1)
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0.578 in (1)
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0.583 in (1)
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0.63 in (1)
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0.632 in (1)
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0.634 in (1)
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0.636 in (1)
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0.638 in (1)
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0.641 in (1)
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0.719 in (1)
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0.72 in (1)
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0.724 in (1)
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0.787 in (1)
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0.788 in (1)
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0.791 in (1)
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0.797 in (1)
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0.801 in (1)
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0.87 in (1)
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0.872 in (1)
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0.875 in (1)
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0.884 in (1)
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0.958 in (1)
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1.032 in (1)
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1.035 in (1)
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1.106 in (1)
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1.109 in (1)
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1.116 in (1)
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1.187 in (1)
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1.268 in (1)
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1.274 in (1)
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1.422 in (1)
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Cutting Diameter
Cutting Diameter
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12.5 mm (1)
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12.601 mm (1)
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12.701 mm (1)
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12.8 mm (1)
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12.925 mm (1)
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13.601 mm (1)
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13.701 mm (1)
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13.8 mm (1)
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13.9 mm (1)
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14.601 mm (1)
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14.675 mm (1)
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14.8 mm (1)
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16.0 mm (1)
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16.05 mm (1)
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16.1 mm (1)
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16.151 mm (1)
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16.2 mm (1)
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16.276 mm (1)
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18.25 mm (1)
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18.3 mm (1)
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18.401 mm (1)
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20.0 mm (1)
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20.026 mm (1)
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20.1 mm (1)
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20.25 mm (1)
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20.35 mm (1)
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22.1 mm (1)
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22.151 mm (1)
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22.225 mm (1)
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22.451 mm (1)
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24.3 mm (1)
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26.201 mm (1)
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26.3 mm (1)
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28.1 mm (1)
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28.175 mm (1)
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28.35 mm (1)
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30.151 mm (1)
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32.2 mm (1)
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32.35 mm (1)
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36.125 mm (1)
to
Maximum Hole Depth [L4]
Maximum Hole Depth [L4]
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14.5 mm (1)
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15.8 mm (1)
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18.0 mm (1)
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18.2 mm (1)
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19.85 mm (1)
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22.0 mm (1)
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24.0 mm (1)
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26.0 mm (1)
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28.0 mm (1)
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30.0 mm (1)
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32.0 mm (1)
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36.0 mm (1)
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40.0 mm (1)
to
Maximum Hole Depth [L4]
Maximum Hole Depth [L4]
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0.572 in (1)
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0.622 in (1)
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0.709 in (1)
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0.717 in (1)
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0.781 in (1)
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0.866 in (1)
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0.946 in (1)
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1.024 in (1)
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1.102 in (1)
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1.181 in (1)
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1.26 in (1)
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1.417 in (1)
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1.575 in (1)
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Connection Style
Connection Style
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KSEM Chamfer Ring Connection (29)
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Whistle Drive 2 (2)
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Whistle Notch 2 (11)
Number of Flutes
Number of Flutes
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2 (42)
Cutting Edges Per Insert
Cutting Edges Per Insert
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0.0 (42)
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3.0 (25)
to
Over All Length [L]
Over All Length [L]
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1.575 in (7)
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1.655 in (8)
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1.891 in (5)
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1.969 in (4)
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2.126 in (4)
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2.205 in (1)
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4.22 in (2)
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4.305 in (1)
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4.315 in (1)
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4.642 in (1)
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4.734 in (1)
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4.825 in (1)
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5.074 in (1)
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5.165 in (1)
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5.257 in (1)
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5.348 in (1)
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6.109 in (1)
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6.488 in (1)
to
Over All Length [L]
Over All Length [L]
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40.0 mm (7)
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42.0 mm (8)
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48.0 mm (5)
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50.0 mm (4)
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54.0 mm (4)
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56.0 mm (1)
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107.176 mm (1)
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107.2 mm (1)
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109.351 mm (1)
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109.601 mm (1)
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117.9 mm (1)
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120.226 mm (1)
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122.551 mm (1)
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128.875 mm (1)
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131.201 mm (1)
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133.525 mm (1)
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135.85 mm (1)
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155.175 mm (1)
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164.8 mm (1)
to
Corner Radius
Corner Radius
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0.008 in (12)
to
Corner Radius
Corner Radius
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0.2 mm (12)
to
Corner Chamfer
Corner Chamfer
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0.0 mm (12)
to
Corner Chamfer
Corner Chamfer
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0.0 in (12)
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Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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CS5 (29)
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KC7015 (46)
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KC7030 (3)
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KC7135 (5)
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KC7140 (17)
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KC7215 (30)
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KC7235 (11)
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KC7315 (46)
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KC7320 (2)
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KC7410 (10)
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KCMS15 (10)
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KCMS35 (6)
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KCPM45 (10)
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KMF (29)
Hand Of Tool
Hand Of Tool
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R (42)
Wiper Insert
Wiper Insert
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N (12)
Drill Type
Drill Type
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86-02 (13)
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86-04 (29)
Countersunk Angle
Countersunk Angle
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41.0 (29)
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45.0 (29)
to
Front-End
Insert Shape
Insert Shape
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COUNTERBORE/COUNTERSINK MISC (29)
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KSEM DRILL (13)
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T-TRIANGLE 60 (25)
Point Angle
Point Angle
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140.0 (13)
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150.0 (5)
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180.0 (4)
to
Insert Geometry
Shape
Shape
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T-TRIANGLE 60 (12)
Insert IC Size
Insert IC Size
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5.551 mm (3)
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6.351 mm (3)
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7.95 mm (3)
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9.525 mm (3)
to
Insert IC Size
Insert IC Size
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0.219 in (3)
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0.25 in (3)
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0.313 in (3)
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0.375 in (3)
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Cutting Edge Length
Cutting Edge Length
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9.625 mm (3)
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11.0 mm (3)
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13.75 mm (3)
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16.5 mm (3)
to
Cutting Edge Length
Cutting Edge Length
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0.379 in (3)
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0.433 in (3)
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0.541 in (3)
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0.65 in (3)
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Chip Breaker CBMD
Chip Breaker CBMD
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GD (12)
Cutting Tool Material
Cutting Tool Material
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H W (12)
Tolerance Class
Tolerance Class
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G (12)
Back-End
Connection Type
Connection Type
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CYLINDRICAL (42)
Back-End Diameter
Back-End Diameter
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12.5 mm (1)
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13.0 mm (1)
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13.5 mm (1)
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14.0 mm (1)
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14.5 mm (1)
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15.0 mm (1)
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15.5 mm (1)
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16.0 mm (3)
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16.5 mm (1)
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17.0 mm (1)
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17.5 mm (1)
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18.0 mm (1)
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18.5 mm (1)
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19.0 mm (1)
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19.5 mm (1)
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20.0 mm (3)
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20.5 mm (1)
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21.0 mm (1)
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21.5 mm (1)
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22.0 mm (1)
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22.5 mm (1)
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23.0 mm (1)
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23.5 mm (1)
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24.0 mm (1)
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24.5 mm (1)
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25.0 mm (4)
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25.5 mm (1)
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26.0 mm (1)
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26.5 mm (1)
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32.0 mm (4)
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50.0 mm (2)
to
Back-End Diameter
Back-End Diameter
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0.492 in (1)
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0.512 in (1)
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0.531 in (1)
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0.551 in (1)
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0.572 in (1)
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0.591 in (1)
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0.61 in (1)
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0.63 in (3)
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0.65 in (1)
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0.669 in (1)
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0.69 in (1)
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0.709 in (1)
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0.728 in (1)
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0.748 in (1)
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0.768 in (1)
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0.787 in (3)
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0.807 in (1)
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0.828 in (1)
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0.846 in (1)
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0.866 in (1)
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0.886 in (1)
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0.906 in (1)
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0.925 in (1)
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0.946 in (1)
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0.965 in (1)
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0.984 in (4)
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1.004 in (1)
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1.024 in (1)
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1.043 in (1)
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1.26 in (4)
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1.969 in (2)
to
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