KDM Series

The KDM series of copy mills has been specifically designed to deliver outstanding performance in die and mold manufacturing operations. These mills feature various geometries tailored for different materials and machining requirements including GN and HN geometries for high-strength steel and hard machining tasks, GN geometry for high-strength steel applications, the HP geometry for steel and high-strength steel, offering reduced cutting forces. Additionally, the LP geometry is suitable for non-ferrous materials, ensuring efficient milling operations.

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Workpiece Material
Workpiece Material
  • P Steel (132)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (116)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (116)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS (116)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS (116)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS (132)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS (116)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS (116)
  • M Stainless Steel (116)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS (116)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS (116)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS (116)
  • K Cast Iron (119)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS (119)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS (119)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS (119)
  • N Non-Ferrous Materials (97)
    • N1
      Wrought Aluminum (97)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2% (97)
    • N3
      High-Silicon Aluminum Alloys Si >12.2% (97)
  • S High-Temp Alloys (110)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS (107)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS (107)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS (107)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS (110)
  • H Hardened Materials (114)
    • H1
      Hardened Materials 44-48 HRC (114)
Applications
Applications
  • Face Milling Face Milling (79)
  • Pocket Pocket (79)
  • Pocket Helical Pocket Helical (79)
  • Pocket Milling Pocket Milling (79)
  • Profile Milling Profile Milling (79)
  • Ramping Ramping (79)
  • Shoulder Ball Nose Shoulder Ball Nose (79)
  • Shoulder Milling Shoulder Milling (79)
Cutting Diameter
Cutting Diameter
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Cutting Diameter
Cutting Diameter
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Maximum Cutting Diameter
Maximum Cutting Diameter
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Maximum Cutting Diameter
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Maximum Cutting Diameter Min to Maximum Cutting Diameter Max
Cutting Length
Cutting Length
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  • 3.5 mm (18)
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Cutting Length Min to Cutting Length Max
Cutting Length
Cutting Length
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Cutting Length Min to Cutting Length Max
Reach
Reach
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Reach
Reach
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Reach Min to Reach Max
Tool Cutting Edge Angle
Tool Cutting Edge Angle
  • 90.0 (79)
Tool Cutting Edge Angle Min to Tool Cutting Edge Angle Max
Connection Style
Connection Style
  • A-Socket Head Cap Screw (25)
  • B-Cutter Retention Screw (1)
  • Screw-On Connection (27)
  • Straight-Cylindrical (2)
  • Weldon (24)
Number of Flutes
Number of Flutes
  • 1 (1)
  • 2 (28)
  • 3 (14)
  • 4 (11)
  • 5 (13)
  • 6 (7)
  • 7 (4)
  • 8 (1)
Internal Coolant Capability
Internal Coolant Capability
Over All Length [L]
Over All Length [L]
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Over All Length [L]
Over All Length [L]
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Corner configuration
Corner Radius
Corner Radius
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Corner Radius Min to Corner Radius Max
Corner Radius
Corner Radius
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Application
Grade Of Cutting Tool
Grade Of Cutting Tool
  • K110M (77)
  • KC510M (88)
  • KC522M (89)
  • KC525M (79)
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  • KCKP10 (85)
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  • SP4019 (21)
  • SP5419 (33)
Hand Of Tool
Hand Of Tool
  • R (79)
Wiper Insert
Wiper Insert
  • N (55)
Maximum Ramp Angle
Maximum Ramp Angle
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Maximum Ramp Angle Min to Maximum Ramp Angle Max
Front-End
Neck Diameter
Neck Diameter
  • 0.69 in (1)
  • 1.043 in (1)
Neck Diameter Min to Neck Diameter Max
Neck Diameter
Neck Diameter
  • 17.5 mm (1)
  • 26.5 mm (1)
Neck Diameter Min to Neck Diameter Max
Center Cutting
Center Cutting
Insert Geometry
Shape
Shape
  • R-ROUND (55)
Insert IC Size
Insert IC Size
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Insert IC Size Min to Insert IC Size Max
Insert IC Size
Insert IC Size
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Insert IC Size Min to Insert IC Size Max
Chip Breaker CBMD
Chip Breaker CBMD
  • GN (10)
  • HN (15)
  • HP (10)
  • LN (10)
  • LP (10)
Cutting Tool Material
Cutting Tool Material
  • H W (55)
Tolerance Class
Tolerance Class
  • H (29)
  • P (26)
Back-End
Connection Type
Connection Type
  • CYLINDRICAL (26)
  • SCREW-ON (27)
  • SHELL MILL (26)
Back-End Diameter
Back-End Diameter
  • 9.8 mm (2)
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Back-End Diameter
Back-End Diameter
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Back-End Diameter Min to Back-End Diameter Max
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