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Indexable Shell Mills • Metric

Name: Indexable Shell Mills • Metric
SKU: 2418256
Rating: 0 (0 reviews)

Shell Mills

Metric

Inch

SAP Material Number	2418256
ISO Catalog Number	80A05RS91WP08
ANSI Catalog Number	80A05RS91WP08
[D1] Effective Cutting Diameter	80 mm
[D1] Effective Cutting Diameter	3.149 in
[D] Adapter / Shank / Bore Diameter	27 mm
[D] Adapter / Shank / Bore Diameter	1.063 in
[D6] Hub Diameter	50 mm
[D6] Hub Diameter	1.968 in
[L] Overall Length	50 mm
[L] Overall Length	1.968 in
[AP1MAX] 1st Maximum Cutting Depth	1.5 mm
[AP1MAX] 1st Maximum Cutting Depth	.0591 in
Number of Inserts	5
Maximum Ramping Angle	1.5
Weight Kilograms	1.2
Gage Insert	WP..0806.

See all Product Variants

Workpiece Materials

P Steel

M Stainless Steel

K Cast Iron

S High-Temp Alloys

H Hardened Materials

Features and benefits

Wide range of applications, including circular plunging and ramping, face milling, and contour milling for roughing applications.

Enables high productivity.

Single-sided solution. Ideal for long overhang applications.

High feed rate up to 3mm for high metal removal rate.

Machine Side

Workpiece Side

Material Group	Light Machining		General Purpose		Heavy Machining
	(Light geometry)				(Strong geometry)
	wear resistance		<="" td="">		toughness
	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	.E..GP	KC522M	.E..GP	KC522M	.S..HN	KC522M
P3–P4	.E..GP	KC522M	.S..HN	KC522M	.S..HN	KC525M
P5–P6	.E..GP	KC522M	.S..HN	KC522M	.S..HN	KC525M
M1–M2	.E..GP	KC522M	.E..GP	KC525M	.S..HN	KC525M
M3	.E..GP	KC522M	.E..GP	KC525M	.S..HN	KC525M
K1–K2	–	–	–	–	–	–
K3	–	–	–	–	–	–
N1–N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1–S2	.E..GP	KC522M	.E..GP	KC525M	–	–
S3	.E..GP	KC522M	.E..GP	KC525M	–	–
S4	.E..GP	KC522M	.E..GP	KC525M	–	–
H1	–	–	.S..HN	KC522M	–	–

Recommended Starting Feeds • WPM.05

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	10%			20%			30%			40%			50–100%
.E..GP	0,34	1,23	2,49	0,26	0,91	1,83	0,22	0,79	1,59	0,21	0,74	1,48	0,21	0,73	1,45	.E..GP
.S..HN	0,34	1,23	2,49	0,26	0,91	1,83	0,22	0,79	1,59	0,21	0,74	1,48	0,21	0,73	1,45	.S..HN

Recommended Starting Feeds • WPM.06

Light Machining

General Purpose

Heavy Machining

Recommended Starting Feeds • WPM.08

Insert	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert
Geometry	10%			20%			30%			40%			50–100%			Geometry
.E..GP	0,39	1,25	2,03	0,29	0,93	1,5	0,26	0,81	1,3	0,24	0,76	1,21	0,23	0,74	1,19	.E..GP
.S..HN	0,39	1,25	2,03	0,29	0,93	1,5	0,26	0,81	1,3	0,24	0,76	1,21	0,23	0,74	1,19	.S..HN

Insert	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert
Geometry	10%			20%			30%			40%			50–100%			Geometry
.E..GP	0,55	1,96	4,02	0,41	1,45	2,92	0,36	1,26	2,53	0,33	1,18	2,35	0,33	1,15	2,3	.E..GP
.S..HN	0,55	1,96	4,02	0,41	1,45	2,92	0,36	1,26	2,53	0,33	1,18	2,35	0,33	1,15	2,3	.S..HN

Recommended Starting Speeds [m/min]

Material Group		KC522M			KC525M
P	1	395	345	325	260	240	215
	2	330	290	240	215	190	180
	3	305	255	215	190	180	170
	4	270	225	180	170	160	145
	5	225	200	180	180	170	160
	6	200	150	120	160	145	130
M	1	245	215	200	180	170	160
	2	225	190	160	160	145	130
	3	170	145	115	110	95	85
K	1	275	250	220	–	–	–
	2	215	195	180	–	–	–
	3	180	160	145	–	–	–
N	1–2	–	–	–	–	–	–
	3	–	–	–	–	–	–
S	1	50	45	35	75	65	60
	2	50	45	35	75	65	60
	3	60	50	35	60	55	50
	4	85	60	45	75	60	50
H	1	145	110	85	–	–	–

Recommended Starting Speeds [SFM]

Material Group		KC522M			KC525M
P	1	1300	1130	1060	860	790	710
	2	1080	950	790	710	620	590
	3	1000	840	700	620	590	550
	4	890	730	590	550	520	470
	5	730	660	590	590	550	520
	6	650	490	400	520	470	430
M	1	800	710	650	590	550	520
	2	730	620	520	520	470	430
	3	550	480	370	360	310	280
K	1	–	–	–	–	–	–
	2	–	–	–	–	–	–
	3	–	–	–	–	–	–
N	1–2	–	–	–	–	–	–
	3	–	–	–	–	–	–
S	1	160	140	110	240	220	190
	2	160	140	110	240	220	190
	3	200	160	110	190	180	160
	4	280	200	140	240	190	160
H	1	470	360	280	–	–	–

Spare Parts for Indexable Shell Mills • Metric

TORX-WRENCH FLAG TX20

INSERT SCR M5-0.8 x 12.5 T20

INSERT SCREW

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SAP Material Number	ISO Catalog Number	Grade

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