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| Material Number | 2209829 |
| ISO Catalog ID | SDCT1204PDERLD |
| ANSI Catalog ID | SDCT43PDER8LD |
| Grade | KCK15 |
| [LI] Insert Length | 12.7 mm |
| [LI] Insert Length | 0.5 in |
| [W] Insert Width | 12.7 mm |
| [W] Insert Width | 0.5 in |
| [S] Insert Thickness | 4.763 mm |
| [S] Insert Thickness | 0.1875 in |
| [D] Insert IC Size | 12.7 mm |
| [D] Insert IC Size | 0.5 in |
| [L10] Insert Cutting Edge Length | 12.7 mm |
| [L10] Insert Cutting Edge Length | 0.5 in |
| [BS] Corner Facet Length | 3.358 mm |
| [BS] Corner Facet Length | 0.1322 in |
| [Rε] Corner Radius | 0.8 mm |
| [Rε] Corner Radius | 0.031 in |
Grades
KCK15
Coated carbide grade with CVD multilayer coating (TiN/MT TiCN/Al2O3) and advanced Beyond™ post-coat treatment. KCK15 is a wear-resistant grade with balanced toughness for general milling of cast irons at higher speeds. Best results in dry, but can also be used wet.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
| KSSM™ 12 • Recommended Starting Feeds [mm/th] | |||||||||||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | |||||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
| .F..LE | 0,12 | 0,42 | 0,74 | 0,08 | 0,30 | 0,54 | 0,06 | 0,23 | 0,40 | 0,06 | 0,20 | 0,35 | 0,05 | 0,18 | 0,32 |
| .E..LD2 | 0,12 | 0,46 | 0,81 | 0,09 | 0,33 | 0,58 | 0,07 | 0,25 | 0,43 | 0,06 | 0,22 | 0,38 | 0,05 | 0,20 | 0,35 |
| .E..GB2 | 0,23 | 0,53 | 0,89 | 0,17 | 0,38 | 0,64 | 0,13 | 0,29 | 0,48 | 0,11 | 0,25 | 0,41 | 0,10 | 0,23 | 0,38 |
| .S..GB2 | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
| .S..GN | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||||||||||
| KSSM™ 12 • Recommended Starting Feeds [IPT] | |||||||||||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | |||||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
| .F..LE | 0.005 | 0.017 | 0.030 | 0.003 | 0.012 | 0.021 | 0.003 | 0.009 | 0.016 | 0.002 | 0.008 | 0.014 | 0.002 | 0.007 | 0.013 |
| .E..LD2 | 0.005 | 0.018 | 0.032 | 0.004 | 0.013 | 0.023 | 0.003 | 0.010 | 0.017 | 0.002 | 0.009 | 0.015 | 0.002 | 0.008 | 0.014 |
| .E..GB2 | 0.009 | 0.021 | 0.035 | 0.007 | 0.015 | 0.025 | 0.005 | 0.011 | 0.019 | 0.004 | 0.010 | 0.016 | 0.004 | 0.009 | 0.015 |
| .S..GB2 | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
| .S..GN | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||||||||||
| KSSM™ 12 • Recommended Starting Speed [m/min] | |||||||||||||||||||||||||||||||
| Grade | KCPM20 | KC410M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM40 | KTPK20 | KY3500 | |||||||||||||||||||||
| Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||||||
| Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
| P | 1 | 550 | 485 | 450 | – | – | – | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | – | – | – | 295 | 260 | 245 | 350 | 320 | 300 | 365 | 300 | 255 | – | – | – |
| 2 | 340 | 310 | 275 | – | – | – | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | – | – | – | 250 | 215 | 180 | 300 | 270 | 220 | 265 | 220 | 200 | – | – | – | |
| 3 | 310 | 275 | 255 | – | – | – | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | – | – | – | 230 | 195 | 160 | 280 | 240 | 195 | 245 | 200 | 180 | – | – | – | |
| 4 | 230 | 215 | 190 | – | – | – | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | – | – | – | 205 | 170 | 135 | 240 | 205 | 165 | 210 | 180 | 160 | – | – | – | |
| 5 | 275 | 250 | 230 | – | – | – | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | – | – | – | 170 | 155 | 135 | 200 | 180 | 160 | 185 | 170 | 150 | – | – | – | |
| 6 | 190 | 170 | 145 | – | – | – | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | – | – | – | 150 | 115 | 90 | 180 | 140 | 100 | 160 | 130 | 100 | – | – | – | |
| M | 1 | 225 | 200 | 175 | – | – | – | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | 195 | 170 | 155 | 260 | 210 | 185 | 240 | 195 | 165 | – | – | – |
| 2 | 205 | 175 | 160 | – | – | – | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | 175 | 150 | 125 | 235 | 180 | 145 | 215 | 185 | 150 | – | – | – | |
| 3 | 160 | 145 | 125 | – | – | – | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | 130 | 115 | 90 | 175 | 145 | 110 | 160 | 135 | 110 | – | – | – | |
| K | 1 | 360 | 325 | 295 | – | – | – | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 360 | 290 | 245 | – | – | – | – | – | – | 230 | 195 | 160 | 805 | 730 | 650 |
| 2 | 285 | 255 | 235 | – | – | – | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | 185 | 150 | 130 | 635 | 570 | 530 | |
| 3 | 240 | 215 | 200 | – | – | – | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | 150 | 130 | 105 | 535 | 475 | 435 | |
| N | 1 | – | – | – | 1215 | 1080 | 995 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | 1080 | 995 | 915 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | 1080 | 995 | 915 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 50 | 40 | 25 | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 55 | 40 | 25 | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 65 | 45 | 30 | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | 55 | 50 | 35 | 75 | 60 | 40 | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||||||||||||||
| KSSM™ 12 • Recommended Starting Speed [SFM] | |||||||||||||||||||||||||||||||
| Grade | KCPM20 | KC410M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM40 | KTPK20 | KY3500 | |||||||||||||||||||||
| Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||||||
| Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
| P | 1 | 550 | 485 | 450 | – | – | – | 855 | 755 | 705 | – | – | – | 1495 | 1295 | 1215 | – | – | – | 970 | 855 | 805 | 1150 | 1050 | 985 | 1200 | 985 | 835 | – | – | – |
| 2 | 340 | 310 | 275 | – | – | – | 720 | 625 | 525 | – | – | – | 920 | 835 | 755 | – | – | – | 820 | 705 | 590 | 985 | 885 | 720 | 870 | 720 | 655 | – | – | – | |
| 3 | 310 | 275 | 255 | – | – | – | 655 | 560 | 460 | – | – | – | 835 | 755 | 675 | – | – | – | 755 | 640 | 525 | 920 | 785 | 640 | 805 | 655 | 590 | – | – | – | |
| 4 | 230 | 215 | 190 | – | – | – | 590 | 490 | 395 | – | – | – | 740 | 605 | 525 | – | – | – | 675 | 560 | 445 | 785 | 675 | 540 | 690 | 590 | 525 | – | – | – | |
| 5 | 275 | 250 | 230 | – | – | – | 490 | 445 | 395 | – | – | – | 625 | 560 | 490 | – | – | – | 560 | 510 | 445 | 655 | 590 | 525 | 605 | 560 | 490 | – | – | – | |
| 6 | 190 | 170 | 145 | – | – | – | 425 | 330 | 260 | – | – | – | 525 | 445 | 360 | – | – | – | 490 | 375 | 295 | 590 | 460 | 330 | 525 | 425 | 330 | – | – | – | |
| M | 1 | 225 | 200 | 175 | – | – | – | 560 | 490 | 445 | – | – | – | 675 | 605 | 510 | – | – | – | 640 | 560 | 510 | 855 | 690 | 605 | 785 | 640 | 540 | – | – | – |
| 2 | 205 | 175 | 160 | – | – | – | 510 | 425 | 360 | – | – | – | 605 | 525 | 460 | – | – | – | 575 | 490 | 410 | 770 | 590 | 475 | 705 | 605 | 490 | – | – | – | |
| 3 | 160 | 145 | 125 | – | – | – | 375 | 330 | 260 | – | – | – | 475 | 425 | 375 | – | – | – | 425 | 375 | 295 | 575 | 475 | 360 | 525 | 445 | 360 | – | – | – | |
| K | 1 | 360 | 325 | 295 | – | – | – | – | – | – | 1380 | 1265 | 1115 | 970 | 870 | 785 | 1180 | 950 | 805 | – | – | – | – | – | – | 755 | 640 | 525 | 2640 | 2395 | 2135 |
| 2 | 285 | 255 | 235 | – | – | – | – | – | – | 1100 | 970 | 900 | 770 | 690 | 625 | 920 | 755 | 640 | – | – | – | – | – | – | 605 | 490 | 425 | 2085 | 1870 | 1740 | |
| 3 | 240 | 215 | 200 | – | – | – | – | – | – | 920 | 820 | 755 | 640 | 575 | 525 | 690 | 575 | 460 | – | – | – | – | – | – | 490 | 425 | 345 | 1755 | 1560 | 1425 | |
| N | 1 | – | – | – | 3985 | 3545 | 3265 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | 3545 | 3265 | 3000 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | 3545 | 3265 | 3000 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 165 | 130 | 80 | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 180 | 130 | 80 | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 215 | 150 | 100 | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | 165 | 150 | 100 | – | – | – | 165 | 150 | 115 | – | – | – | 180 | 165 | 115 | 245 | 195 | 130 | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||||||||||||||
| KSSM™ 12 • Insert Selection Guide | ||||||
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..LD2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KCPM40 |
| P3–P4 | .E..LD2 | KCPM40 | .E..GB2 | KCPK30 | .S..GB2 | KCPK30 |
| P5–P6 | .E..LD2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
| M1–M2 | .E..LD2 | KCSM40 | .E..GB2 | KCSM40 | .S..GB2 | KCSM40 |
| M3 | .E..LD2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KCPM40 |
| K1–K2 | .E..LD2 | KCK20B | .E..GB2 | KCK15 | .S..GN | KY3500 |
| K3 | .E..LD2 | KCK20B | .E..GB2 | KCK20B | .S..GB2 | KCK20B |
| N1–N2 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
| N3 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
| S1–S2 | .E..LD2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
| S3 | .E..LD2 | KCSM40 | .E..GB2 | KCSM40 | .S..GB2 | KCSM40 |
| S4 | .E..LD2 | KCSM40 | .E..GB2 | KCSM40 | .S..GB2 | KCSM40 |
| H1 | – | – | – | – | – | – |
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