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MEGA 90° • Heavy-Duty Face Milling • Shell Mills • Inch

Name: MEGA 90° • Heavy-Duty Face Milling • Shell Mills • Inch
SKU: 4136387
Rating: 0 (0 reviews)

Shell Mills

Metric

Inch

SAP Material Number	4136387
ISO Catalog Number	MEGA90D1200LN76C10
ANSI Catalog Number	MEGA90D1200LN76C10
[D1] Effective Cutting Diameter	304.8 mm
[D1] Effective Cutting Diameter	12 in
[D] Adapter / Shank / Bore Diameter	63.5 mm
[D] Adapter / Shank / Bore Diameter	2.5 in
[D4] Bolt Circle 4	101.6 mm
[D4] Bolt Circle 3	4 in
[D41] Bolt Circle 2	177.8 mm
[D41] Bolt Circle 2	7 in
[D6] Hub Diameter	225 mm
[D6] Hub Diameter	8.858 in
[L] Overall Length	80 mm
[L] Overall Length	3.15 in
[AP1MAX] 1st Maximum Cutting Depth	25.45 mm
[AP1MAX] 1st Maximum Cutting Depth	1.002 in
Number of Inserts	10
Weight Pounds	38.12
Max RPM	6440

See all Product Variants

Uses and application

Face Milling
Milling - Side and Face

Workpiece Materials

P Steel

M Stainless Steel

K Cast Iron

S High-Temp Alloys

Features and benefits

Up to 30% higher Metal Removal Rate (MRR).

Cutter body protection with carbide shims.

Machine Side

Workpiece Side

Material Group	Light Machining		General Purpose		Heavy Machining
–	(Light geometry)				(Strong geometry)
–	wear resistance		<="" td="">		toughness
–	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	.S..HD	KC725M	.S..HD	KCPM40	.S..HD2	KCPM40
P3–P4	.S..HD	KCPK30	.S..HD2	KCPK30	.S..HD2	KCPM40
P5–P6	.S..HD	KC725M	.S..HD2	KCPK30	.S..HD2	KCPM40
M1–M2	.S..HD	KC725M	.S..HD2	KCSM40	.S..HD2	KCPM40
M3	.S..HD	KCPM40	.S..HD2	KCSM40	.S..HD2	KCPM40
K1–K2	.S..HD	KC520M	.S..HD	KCK15	.S..HD2	KC520M
K3	.S..HD	KC520M	.S..HD	KCK15	.S..HD2	KC520M
N1–N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1–S2	.S..HD	KC725M	.S..HD	KC725M	.S..HD2	KCSM40
S3	.S..HD	KCPM40	.S..HD2	KCSM40	.S..HD2	KCPM40
S4	.S..HD	KC725M	.S..HD2	KCSM40	.S..HD2	KCSM40
H1	–	–	–	–	–	–

Light Machining

General Purpose

Heavy Machining

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.S..HD	0,92	2,35	3,83	0,66	1,67	2,66	0,49	1,23	1,95	0,43	1,07	1,69	0,39	0,98	1,55	.S..HD
.S..HD2	0,92	2,35	4,31	0,66	1,67	2,97	0,49	1,23	2,18	0,43	1,07	1,89	0,39	0,98	1,73	.S..HD2

Recommended Starting Feeds [mm]

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.S..HD	0,27	0,68	1,08	0,20	0,49	0,78	0,15	0,37	0,58	0,13	0,32	0,51	0,12	0,29	0,46	.S..HD
.S..HD2	0,27	0,68	1,21	0,20	0,49	0,87	0,15	0,37	0,65	0,13	0,32	0,56	0,12	0,29	0,52	.S..HD2

Light Machining

General Purpose

Heavy Machining

Recommended Starting Feeds [mm]

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.S..HD	0,23	0,59	0,94	0,17	0,43	0,67	0,13	0,32	0,50	0,11	0,28	0,44	0,10	0,25	0,40	.S..HD
.S..HD2	0,23	0,59	1,04	0,17	0,43	0,75	0,13	0,32	0,56	0,11	0,28	0,49	0,10	0,25	0,45	.S..HD2

Light Machining

General Purpose

Heavy Machining

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.S..HD	.036	.093	.150	.026	.066	.104	.019	.049	.077	.017	.042	.067	.015	.039	.061	.S..HD
.S..HD2	.036	.093	.169	.026	.066	.117	.019	.049	.086	.017	.042	.074	.015	.039	.068	.S..HD2

Light Machining

General Purpose

Heavy Machining

Recommended Starting Feeds [IPT]

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.S..HD	.011	.027	.043	.008	.019	.031	.006	.014	.023	.005	.013	.020	.005	.012	.018	.S..HD
.S..HD2	.011	.027	.048	.008	.019	.034	.006	.014	.025	.005	.013	.022	.005	.012	.020	.S..HD2

Light Machining

General Purpose

Heavy Machining

Recommended Starting Feeds [IPT]

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.S..HD	.009	.023	.037	.007	.017	.026	.005	.013	.020	.004	.011	.017	.004	.010	.016	.S..HD
.S..HD2	.009	.023	.041	.007	.017	.029	.005	.013	.022	.004	.011	.019	.004	.010	.018	.S..HD2

Light Machining

General Purpose

Heavy Machining

Material Group

KC520M

KC725M

KCK15

KCPK30

–

315

275

255

–

545

475

440

–

260

230

195

–

335

305

275

–

240

205

170

–

305

275

250

–

215

180

145

–

225

210

190

–

180

160

145

–

310

275

255

–

160

120

–

190

165

–

325

295

260

–

505

460

410

355

320

285

255

225

215

–

400

355

330

280

255

230

215

190

170

–

335

300

275

235

210

195

1–2

–

Recommended Starting Speeds [m/min]

Material Group

KC520M

KC725M

KCK15

KCPK30

–

315

275

255

–

545

475

440

–

260

230

195

–

335

305

275

–

240

205

170

–

305

275

250

–

215

180

145

–

225

210

190

–

180

160

145

–

310

275

255

–

160

120

–

190

165

–

325

295

260

–

505

460

410

355

320

285

255

225

215

–

400

355

330

280

255

230

215

190

170

–

335

300

275

235

210

195

1–2

–

Recommended Starting Speeds [m/min]

Material Group

KC520M

KC725M

KCK15

KCPK30

KCPM40

–

260

230

215

–

455

395

370

300

260

250

–

220

190

160

–

280

255

230

250

220

180

–

200

170

140

–

255

230

205

230

200

160

–

180

150

120

–

190

175

160

210

170

140

–

150

135

120

–

260

230

210

170

160

140

–

130

100

–

160

135

–

150

120

–

200

170

160

–

180

150

130

–

130

120

270

245

215

–

420

385

340

295

265

240

–

210

190

175

–

335

295

275

235

210

190

–

175

160

145

–

280

250

230

195

175

160

–

1–2

–

Material Group

KC520M

KC725M

KCK15

KCPK30

KCPM40

–

1030

900

840

–

1780

1560

1450

980

850

820

–

860

760

640

–

1100

1000

900

820

720

590

–

790

670

550

–

1000

900

820

750

660

520

–

710

590

470

–

740

690

620

690

560

460

–

590

530

470

–

1020

910

830

560

520

460

–

520

400

310

–

620

540

–

490

390

300

–

660

560

520

–

590

490

430

–

430

390

300

1060

960

850

–

1660

1510

1340

1160

1050

940

–

830

740

700

–

1310

1170

1090

920

830

760

–

700

620

560

–

1100

980

900

770

690

640

–

1–2

–

130

100

–

130

100

–

160

130

100

–

230

160

130

–

Recommended Starting Speeds [SFM]

Material Group

KC520M

KC725M

KCK15

KCPK30

–

1030

900

840

–

1780

1560

1450

–

860

760

640

–

1100

1000

900

–

790

670

550

–

1000

900

820

–

710

590

470

–

740

690

620

–

590

530

470

–

1020

910

830

–

520

400

310

–

620

540

–

1060

960

850

–

1660

1510

1340

1160

1050

940

830

740

700

–

1310

1170

1090

920

830

760

700

620

560

–

1100

980

900

770

690

640

1–2

–

Recommended Starting Speeds [SFM]

Material Group

KC520M

KC725M

KCK15

KCPK30

KCPM40

–

860

750

700

–

1485

1300

1210

980

850

820

–

720

630

530

–

920

830

750

820

720

590

–

660

560

460

–

830

750

680

750

660

520

–

590

490

390

–

620

575

520

690

560

460

–

490

440

390

–

850

760

690

560

520

460

–

430

330

260

–

520

450

–

490

390

300

–

660

560

520

–

590

490

430

–

430

390

300

880

800

710

–

1380

1255

1115

965

875

780

–

690

620

580

–

1095

975

910

770

690

630

–

580

520

470

–

920

815

750

645

575

530

–

1–2

–

130

100

–

130

100

–

160

130

100

–

230

160

130

–

Spare Parts for MEGA 90° • Heavy-Duty Face Milling • Shell Mills • Inch

SHIM - MEGA 45 & 90

INSERT SCR M6-1.0 x 18 T25

TORQUE CONTROL WRENCH HANDLE 3.0-5.4NM

BLADE SCREW DRIVER TORX BTQT25

Spare Part ANTI-SEIZE LUBRICANT

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Product Similar To: [Product Name]

MEGA 90° • Heavy-Duty Face Milling • Shell Mills • Inch

Shell Mills

Uses and application

Workpiece Materials

Features and benefits

Machine Side

Workpiece Side

Recommended Starting Feeds [mm]

Recommended Starting Feeds [mm]

Recommended Starting Feeds [IPT]

Recommended Starting Feeds [IPT]

Recommended Starting Speeds [m/min]

Recommended Starting Speeds [m/min]

Recommended Starting Speeds [SFM]

Recommended Starting Speeds [SFM]

Spare Parts for MEGA 90° • Heavy-Duty Face Milling • Shell Mills • Inch

Product Suggestions

Product Family suggestions

Chat with Us

Call (833) 893-1514

Contact the Sales Team

Notifications

Chat with Us

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Product Similar To: [Product Name]

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MEGA 90° • Heavy-Duty Face Milling • Shell Mills • Inch

Shell Mills

Uses and application

Workpiece Materials

Features and benefits

Machine Side

Workpiece Side

Recommended Starting Feeds [mm]

Recommended Starting Feeds [mm]

Recommended Starting Feeds [IPT]

Recommended Starting Feeds [IPT]

Recommended Starting Speeds [m/min]

Recommended Starting Speeds [m/min]

Recommended Starting Speeds [SFM]

Recommended Starting Speeds [SFM]

Spare Parts for MEGA 90° • Heavy-Duty Face Milling • Shell Mills • Inch

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