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Solution Name: {{SolutionName}}Workpiece Materials
Features and benefits
- Precision ground insert for best surface finish.
- Advanced insert/pocket interface ensures stability and consistent performance in difficult applications.
- Up to 15% lower power consumption.
- Easy insert indexing through screw clamping.
Machine Side
Workpiece Side
Grades
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KCK20
A new PVD multilayer AlTiN + AlCrN coated carbide with an excellent combination of wear resistance and coating strength. The KCK20 grade is specifically engineered to maximize coating adhesion and edge strength, making this grade ideal in wet interrupted cutting of gray and ductile irons, and can also be used in dry conditions. It can be used in a wide range of applications, from finishing to roughing, to maximize productivity wherever strength and reliability are needed.
K Cast Iron
Insert Selection Guide
Material Group | Light Machining | General Purpose | Heavy Machining | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear resistance | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..GE | KC522M | .E..GE | KCPM40 | .E..HD | KCPM40 |
P3–P4 | .E..GE | KC522M | .E..GE | KCPM40 | .E..HD | KCPM40 |
P5–P6 | .E..GE | KC522M | .E..GE | KCPK30 | .E..HD | KCPK30 |
M1–M2 | .E..GE | KC522M | .E..GE | KCSM40 | .E..HD | KCPM40 |
M3 | .E..GE | KC522M | .E..GE | KCSM40 | .E..HD | KCPM40 |
K1–K2 | .E..GE | KCK15 | .E..GE | KCK15 | .E..HD | KCK15 |
K3 | .E..GE | KCK20 | .E..GE | KCK20B | .E..HD | KCK20B |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .E..GE | KC522M | .E..GE | KCSM40 | – | – |
S3 | .E..GE | KC522M | .E..GE | KCSM40 | – | – |
S4 | .E..GE | KC522M | .E..GE | KCSM40 | – | – |
H1 | – | – | – | – | – | – |
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.E..GE | 0,12 | 0,33 | 0,09 | 0,25 | 0,08 | 0,22 | 0,07 | 0,20 | 0,07 | 0,20 | |||||
.E..HD | 0,12 | 0,33 | 0,55 | 0,09 | 0,25 | 0,44 | 0,08 | 0,22 | 0,38 | 0,07 | 0,20 | 0,36 | 0,07 | 0,20 | 0,35 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.E..GE | .005 | .014 | .004 | .010 | .003 | .009 | .003 | .008 | .003 | .008 | |||||
.E..HD | .005 | .014 | .024 | .004 | .010 | .018 | .003 | .009 | .015 | .003 | .008 | .014 | .003 | .008 | .014 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. |
Recommended Starting Speeds [m/min]
Grade | KC522M | KCK15 | KCK20B | KCPK30 | KCPM40 | KCSM40 | KC725M | |||||||||||||||
Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | ||||||||
Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Start | Start | Min | KCSM40 | Start | Min | KCSM40 | Start | Min | |
P | 1 | 330 | 285 | 270 | – | – | – | – | – | – | 455 | 395 | 370 | 295 | 260 | 245 | 370 | 320 | 300 | 260 | 230 | 215 |
2 | 275 | 240 | 200 | – | – | – | – | – | – | 280 | 255 | 230 | 250 | 215 | 180 | 305 | 270 | 220 | 220 | 190 | 160 | |
3 | 255 | 215 | 175 | – | – | – | – | – | – | 255 | 230 | 205 | 230 | 195 | 160 | 285 | 240 | 195 | 200 | 170 | 140 | |
4 | 225 | 185 | 150 | – | – | – | – | – | – | 190 | 175 | 160 | 205 | 170 | 135 | 250 | 205 | 165 | 180 | 150 | 120 | |
5 | 185 | 170 | 150 | – | – | – | – | – | – | 260 | 230 | 210 | 170 | 155 | 135 | 205 | 190 | 165 | 150 | 135 | 120 | |
6 | 165 | 125 | 100 | – | – | – | – | – | – | 160 | 135 | 110 | 150 | 115 | 90 | 185 | 140 | 110 | 130 | 100 | 80 | |
M | 1 | 205 | 180 | 165 | – | – | – | – | – | – | 205 | 185 | 155 | 195 | 170 | 155 | 225 | 200 | 185 | 170 | 150 | 135 |
2 | 185 | 160 | 130 | – | – | – | – | – | – | 185 | 160 | 140 | 175 | 150 | 125 | 205 | 180 | 145 | 155 | 130 | 110 | |
3 | 140 | 120 | 95 | – | – | – | – | – | – | 145 | 130 | 115 | 130 | 115 | 90 | 155 | 135 | 105 | 115 | 100 | 80 | |
K | 1 | 230 | 205 | 185 | 420 | 385 | 340 | 360 | 290 | 245 | 295 | 265 | 240 | – | – | – | – | – | – | – | – | – |
2 | 180 | 160 | 150 | 335 | 295 | 275 | 280 | 230 | 195 | 235 | 210 | 190 | – | – | – | – | – | – | – | – | – | |
3 | 150 | 135 | 120 | 280 | 250 | 230 | 210 | 175 | 140 | 195 | 175 | 160 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 40 | 35 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 35 | 30 | 25 |
2 | 40 | 35 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 35 | 30 | 25 | |
3 | 50 | 40 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | 45 | 35 | 25 | |
4 | 50 | 45 | 35 | – | – | – | – | – | – | 50 | 45 | 35 | 55 | 50 | 35 | 60 | 55 | 40 | 50 | 45 | 30 | |
H | 1 | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – | 135 | 100 | 75 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
Recommended starting speeds are in bold type. As the average chip thickness increases, speed should be decreased. Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Recommended Starting Speeds [SFM]
Grade | KC522M | KCK15 | KCK20B | KCPK30 | KCPM40 | KCSM40 | KC725M | |||||||||||||||
Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | ||||||||
Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
P | 1 | 1085 | 935 | 885 | – | – | – | – | – | – | 1495 | 1295 | 1215 | 970 | 855 | 805 | 1150 | 1050 | 985 | 855 | 755 | 705 |
2 | 900 | 785 | 655 | – | – | – | – | – | – | 920 | 835 | 755 | 820 | 705 | 590 | 985 | 885 | 720 | 720 | 625 | 525 | |
3 | 835 | 705 | 575 | – | – | – | – | – | – | 835 | 755 | 675 | 755 | 640 | 525 | 920 | 785 | 640 | 655 | 560 | 460 | |
4 | 740 | 605 | 490 | – | – | – | – | – | – | 625 | 575 | 525 | 675 | 560 | 445 | 785 | 675 | 540 | 590 | 490 | 395 | |
5 | 605 | 560 | 490 | – | – | – | – | – | – | 855 | 755 | 690 | 560 | 510 | 445 | 655 | 590 | 525 | 490 | 445 | 395 | |
6 | 540 | 410 | 330 | – | – | – | – | – | – | 525 | 445 | 360 | 490 | 375 | 295 | 590 | 460 | 330 | 425 | 330 | 260 | |
M | 1 | 675 | 590 | 540 | – | – | – | – | – | – | 675 | 605 | 510 | 640 | 560 | 510 | 855 | 625 | 375 | 560 | 490 | 445 |
2 | 605 | 525 | 425 | – | – | – | – | – | – | 605 | 525 | 460 | 575 | 490 | 410 | 755 | 560 | 345 | 510 | 425 | 360 | |
3 | 460 | 395 | 310 | – | – | – | – | – | – | 475 | 425 | 375 | 425 | 375 | 295 | 625 | 460 | 280 | 375 | 330 | 260 | |
K | 1 | 755 | 675 | 605 | 1380 | 1265 | 1115 | 1180 | 950 | 805 | 970 | 870 | 785 | – | – | – | – | – | – | – | – | – |
2 | 590 | 525 | 490 | 1100 | 970 | 900 | 920 | 755 | 640 | 770 | 690 | 625 | – | – | – | – | – | – | – | – | – | |
3 | 490 | 445 | 395 | 920 | 820 | 755 | 690 | 575 | 460 | 640 | 575 | 525 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 130 | 115 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 195 | 150 | 80 | 115 | 100 | 80 |
2 | 130 | 115 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 180 | 130 | 80 | 115 | 100 | 80 | |
3 | 165 | 130 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 215 | 150 | 100 | 150 | 115 | 80 | |
4 | 165 | 150 | 115 | – | – | – | – | – | – | 165 | 150 | 115 | 180 | 165 | 115 | 245 | 195 | 130 | 165 | 150 | 100 | |
H | 1 | 395 | 295 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended starting speeds are in bold type. As the average chip thickness increases, speed should be decreased. Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |