Product Similar To:
Inserts for MEGA 45° • Heavy Duty • LNPU-HD
Indexable Inserts
Material Number4038004
ISO Catalog IDLNPU2410ANSRHDANSI Catalog IDLNPU863ANSRHD
- K Cast Iron
Sending to {{cadTool}} in progress...
Downloaded file will be available after import in the {{cadTool}} tool library.
Material Number | 4038004 |
ISO Catalog ID | LNPU2410ANSRHD |
ANSI Catalog ID | LNPU863ANSRHD |
Grade | KCK15 |
[LI] Insert Length | 29 mm |
[LI] Insert Length | 1.142 in |
[BS] Corner Facet Length | 2.25 mm |
[BS] Corner Facet Length | 0.088 in |
[W] Insert Width | 25.02 mm |
[W] Insert Width | 0.985 in |
[Rε] Corner Radius | 1.2 mm |
[Rε] Corner Radius | 0.047 in |
[S] Insert Thickness | 10 mm |
[S] Insert Thickness | 0.394 in |
Average Chip Thickness [HM] | 0.229 mm |
Average Chip Thickness [HM] | 0.009 in |
Cutting Edges per Insert | 4 |
Workpiece Materials
- Cast Iron
Grades
KCK15
Coated carbide grade with CVD multilayer coating (TiN/MT TiCN/Al2O3) and advanced Beyond™ post-coat treatment. KCK15 is a wear-resistant grade with balanced toughness for general milling of cast irons at higher speeds. Best results in dry, but can also be used wet.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.S..HD | 0,33 | 0,83 | 1,34 | 0,24 | 0,60 | 0,96 | 0,18 | 0,45 | 0,71 | 0,16 | 0,39 | 0,62 | 0,14 | 0,36 | 0,57 | .S..HD |
.S..HD2 | 0,33 | 0,91 | 1,53 | 0,24 | 0,66 | 1,09 | 0,18 | 0,49 | 0,81 | 0,16 | 0,43 | 0,71 | 0,14 | 0,39 | 0,65 | .S..HD2 |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
.S..HD | .013 | .033 | .053 | .009 | .023 | .038 | .007 | .018 | .028 | .006 | .015 | .024 | .006 | .014 | .022 | .S..HD |
.S..HD2 | .013 | .036 | .060 | .009 | .026 | .043 | .007 | .019 | .032 | .006 | .017 | .028 | .006 | .015 | .025 | .S..HD2 |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KC520M | KC725M | KCK15 | KCPK30 | KCPK30 | |||||||||||
P | 1 | – | – | – | 315 | 275 | 255 | – | – | – | 545 | 475 | 440 | – | – | – |
2 | – | – | – | 260 | 230 | 195 | – | – | – | 335 | 305 | 275 | – | – | – | |
3 | – | – | – | 240 | 205 | 170 | – | – | – | 305 | 275 | 250 | – | – | – | |
4 | – | – | – | 215 | 180 | 145 | – | – | – | 225 | 210 | 190 | – | – | – | |
5 | – | – | – | 180 | 160 | 145 | – | – | – | 310 | 275 | 255 | – | – | – | |
6 | – | – | – | 160 | 120 | 95 | – | – | – | 190 | 165 | – | – | – | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
K | 1 | 325 | 295 | 260 | – | – | – | 505 | 460 | 410 | 355 | 320 | 285 | – | – | – |
2 | 255 | 225 | 215 | – | – | – | 400 | 355 | 330 | 280 | 255 | 230 | – | – | – | |
3 | 215 | 190 | 170 | – | – | – | 335 | 300 | 275 | 235 | 210 | 195 | – | – | – | |
N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC520M | KC725M | KCK15 | KCPK30 | |||||||||
P | 1 | – | – | – | 1030 | 900 | 840 | – | – | – | 1780 | 1560 | 1450 |
2 | – | – | – | 860 | 760 | 640 | – | – | – | 1100 | 1000 | 900 | |
3 | – | – | – | 790 | 670 | 550 | – | – | – | 1000 | 900 | 820 | |
4 | – | – | – | 710 | 590 | 470 | – | – | – | 740 | 690 | 620 | |
5 | – | – | – | 590 | 530 | 470 | – | – | – | 1020 | 910 | 830 | |
6 | – | – | – | 520 | 400 | 310 | – | – | – | 620 | 540 | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
K | 1 | 1060 | 960 | 850 | – | – | – | 1660 | 1510 | 1340 | 1160 | 1050 | 940 |
2 | 830 | 740 | 700 | – | – | – | 1310 | 1170 | 1090 | 920 | 830 | 760 | |
3 | 700 | 620 | 560 | – | – | – | 1100 | 980 | 900 | 770 | 690 | 640 | |
N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
(Light geometry) | – | (Strong geometry) | ||||
wear | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .S..HD | KC725M | .S..HD | KCPK30 | .S..HD2 | KCPM40 |
P3–P4 | .S..HD | KCPK30 | .S..HD2 | KCPK30 | .S..HD2 | KCPM40 |
P5–P6 | .S..HD | KC725M | .S..HD2 | KCPK30 | .S..HD2 | KCPM40 |
M1–M2 | .S..HD | KC725M | .S..HD2 | KCSM40 | .S..HD2 | KCPM40 |
M3 | .S..HD | KCPK30 | .S..HD2 | KCSM40 | .S..HD2 | KCPM40 |
K1–K2 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD2 | KC520M |
K3 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD2 | KC520M |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .S..HD | KC725M | .S..HD2 | KCSM40 | .S..HD2 | KCSM40 |
S3 | .S..HD | KC725M | .S..HD2 | KCPM40 | .S..HD2 | KCSM40 |
S4 | .S..HD | KC725M | .S..HD2 | KCSM40 | .S..HD2 | KCSM40 |
H1 | – | – | – | – | – | – |
I have read and accepted the Terms & Conditions of use